Finite Element Simulation of Backward Micro Extrusion for Annealed Copper

2018 ◽  
Author(s):  
Md Mosleh Uddin ◽  
Debabrata Mondal ◽  
Paul D. Herrington
Keyword(s):  
Finite Element ◽  
Finite Element Simulation ◽  
Extrusion Process ◽  
Simulation Software ◽  
Uniaxial Compression Test ◽  
Micro Forming ◽  
Element Simulation ◽  
Micro Parts ◽  
Annealed Copper ◽  
Bulk Production

The growing demand of miniaturized products is tremendously influencing the progress of micro-forming technologies. The implementations of micro technologies in the field of microelectronics, sensors, and medical equipment necessitate versatile micro-forming processes. These processes facilitate the bulk production of micro parts with higher precision, minimum material waste, and better surface finish. However, micro-forming technologies are still expensive due to the limitations of traditional materials and stringent size requirements. Finite element simulations are being widely used to analyze the manufacturing process parameters before going into production. In this research, a backward micro-extrusion process is simulated for annealed copper by using commercial Finite element simulation software. The effects of different punch diameters, friction coefficients, punch velocities on the load-displacement curves and the resulting strain distributions are investigated. To overcome limitations of the post-yield hardening data from the uniaxial compression test, the Ramberg-Osgood model is proposed to predict the responses at the higher plastic strain.

Research on Surface Roughness of Supersonic Vibration Auxiliary Side Milling for Titanium Alloy

2021 ◽  
Author(s):  
XueTao Wei ◽  
caixue yue ◽  
DeSheng Hu ◽  
XianLi Liu ◽  
YunPeng Ding ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Finite Element ◽  
Prediction Model ◽  
Simulation Model ◽  
Finite Element Simulation ◽  
Simulation Software ◽  
Surface Roughness Prediction ◽  
Contour Shape ◽  
Element Simulation ◽  
Roughness Prediction

Abstract The processed surface contour shape is extracted with the finite element simulation software, and the difference value of contour shape change is used as the parameters of balancing surface roughness to construct the infinitesimal element cutting finite element model of supersonic vibration milling in cutting stability domain. The surface roughness trial scheme is designed in the central composite test design method to analyze the surface roughness test result in the response surface methodology. The surface roughness prediction model is established and optimized. Finally, the finite element simulation model and surface roughness prediction model are verified and analyzed through experiment. The research results show that, compared with the experiment results, the maximum error of finite element simulation model and surface roughness prediction model is 30.9% and12.3%, respectively. So, the model in this paper is accurate and will provide the theoretical basis for optimization study of auxiliary milling process of supersonic vibration.

The Hydroforming of Micro-Square Tubes With Non-Equal Section and Dendritic Shape

2006 ◽  
Vol 505-507 ◽  
pp. 739-744
Author(s):  
Yuan Chuan Hsu ◽  
Tung Sheng Yang ◽  
J.L. Wu ◽  
Y.X. Chen
Keyword(s):  
Finite Element ◽  
Finite Element Simulation ◽  
Tube Hydroforming ◽  
Simulation Technique ◽  
Hydraulic Pressure ◽  
Micro Forming ◽  
Wall Thinning ◽  
Element Simulation ◽  
Feeding Speed ◽  
Dendritic Shape

Currently, tube hydroforming and metal micro-forming technique have emerged as the attractive and important developing tendencies in industry. Hence, in this study, the finite element simulation technique was employed to investigate the micro-hydroforming for making the micro-square tube with non-equal section and dendritic shape from square tube. Results of the current study show that the deformation of micro-square tube can be effectively analyzed by finite element simulation. The bulging and wall thinning of the tube are severely influenced not only by the internal hydraulic pressure but also by the punch axial feeding speed.

Rules of CST Blunt Edge Roundness and the Influence on Collision Characteristics

2012 ◽  
Vol 204-208 ◽  
pp. 4831-4834
Author(s):  
Zheng Bao Lei ◽  
Lan Yang ◽  
Mu Xi Lei
Keyword(s):  
Finite Element ◽  
Finite Element Simulation ◽  
Simulation Software ◽  
Cutting Edge ◽  
Strong Basis ◽  
Impact Speed ◽  
Element Simulation ◽  
Car Safety ◽  
Blunt Edge

This study is based on UG and finite element simulation software VPG and LS-DYNA to simulate,finally get how the automotive quality,impact speed and angle influence on rounded cutting edge rules of CST and collision characteristics .So provide a strong basis to the application of CST and car safety.

Study and Simulation of Electro-Mechanical Sensor

2011 ◽  
Vol 282-283 ◽  
pp. 440-443
Author(s):  
Ping Zhang ◽  
Chun Lei Sun ◽  
Qing’en Li
Keyword(s):  
Finite Element ◽  
Finite Element Simulation ◽  
Pressure Sensor ◽  
Material Selection ◽  
Simulation Software ◽  
Performance Parameters ◽  
Electromechanical Systems ◽  
Performance Indexes ◽  
Element Simulation ◽  
Mechanical Sensor

The relevant introduction development of the micro electromechanical systems (MEMS) is carried out in this paper. The pressure sensor is an important component of micro electromechanical systems (MEMS). Many aspects of the pressure sensor are studied，simulated and analyzed by us. The principle of work of the pressure sensor is elaborated in details and the material selection is studied also. The correlative performance indexes, such as precision and the repeatability of pressure sensor, are explored. In the following part of this paper, through the finite element simulation software, the analytic study of some performance parameters of the sensor chip is carried out in detail. Through the analysis, we find that the sensor designed here has many advantages.

scholarly journals Damage dependent material properties in a Finite Element Simulation of a hybrid forward extrusion process

2017 ◽  
Vol 207 ◽  
pp. 437-441 ◽  
Author(s):  
Stephan Hojda ◽  
Karl J.X. Sturm ◽  
Michael Terhorst ◽  
Fritz Klocke ◽  
Gerhard Hirt
Keyword(s):  
Finite Element ◽  
Finite Element Simulation ◽  
Material Properties ◽  
Extrusion Process ◽  
Forward Extrusion ◽  
Element Simulation

The Finite Element Simulation of Thermal Deformation and Microstructure Evolution Forecast of AZ61 Alloy

2014 ◽  
Vol 989-994 ◽  
pp. 548-551
Author(s):  
Quan Li ◽  
Wen Jun Liu ◽  
Ren Ju Cheng ◽  
Cheng Li ◽  
Shan Jiang ◽  
...  
Keyword(s):  
Finite Element ◽  
Finite Element Simulation ◽  
Simulation Software ◽  
The Finite Element Method ◽  
Rigid Plastic ◽  
Production Forecast ◽  
Optimization Of Process Parameters ◽  
Element Simulation ◽  
Calculation Results

In this paper, rigid-plastic finite element simulation software Marc / Auto-forge reflect compression AZ61B magnesium alloy case. Simulation results show that the stress, strain and temperature distribution within the sample is uneven, uneven distribution affect the organization, and with the changes in the deformation process and calculation results with the experimental data exactly. The finite element method can be used in the actual production forecast after tissue deformation components, optimization of process parameters to control the quality of the finished piece.

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