Numerical Investigation on Effects of Structure Parameters on Acceleration Noise of Involute Spur Gear System Under Different Operation Conditions

Author(s):  
Changyin Wei ◽  
Jingang Wang ◽  
Hai Liu ◽  
Yong Chen ◽  
Kunqi Ma ◽  
...  

The involute spur gear system has been widely utilized in the mechanical transmission domain, and the control of the acceleration noise of the involute spur gear system has become the key technology to solve the NVH performance of the power transmission system, especially in the automobile industry. In the process of the gear meshing, the unavoidable acceleration noise of the involute spur gear system is mainly caused by the meshing stiffness and error excitation due to the structural parameters. Therefore, the investigation on the effects of structure parameters on acceleration noise of the involute spur gear system is necessary. In this paper, the numerical model for predicting the acceleration noise of the involute spur gear system has been established. The simulation results of the acceleration noise were compared with the experimental results, and the errors between these two results were only 2.9%, within permission. The effects of structure parameters including base pitch error and pressure angle on the acceleration noise of the involute spur gear system have been discussed. Results showed that increasing the base pitch error, the acceleration noise level of the involute spur gear increased, and the gap of the noise level between different base pitch errors narrowed according to the increase of gear load and rotation speed. Increasing the pressure angle also increased the acceleration noise level, however, the gap between different pressure angles remained the same regardless the variations of gear load and rotation speed, which was different than the variations of base pitch error.

2018 ◽  
Vol 19 (3) ◽  
pp. 310 ◽  
Author(s):  
Youssef Hilali ◽  
Bouazza Braikat ◽  
Hassane Lahmam ◽  
Noureddine Damil

In this work, we propose some regularization techniques to adapt the implicit high order algorithm based on the coupling of the asymptotic numerical methods (ANM) (Cochelin et al., Méthode Asymptotique Numérique, Hermès-Lavoisier, Paris, 2007; Mottaqui et al., Comput. Methods Appl. Mech. Eng. 199 (2010) 1701–1709; Mottaqui et al., Math. Model. Nat. Phenom. 5 (2010) 16–22) and the implicit Newmark scheme for solving the non-linear problem of dynamic model of a two-stage spur gear system with backlash. The regularization technique is used to overcome the numerical difficulties of singularities existing in the considered problem as in the contact problems (Abichou et al., Comput. Methods Appl. Mech. Eng. 191 (2002) 5795–5810; Aggoune et al., J. Comput. Appl. Math. 168 (2004) 1–9). This algorithm combines a time discretization technique, a homotopy method, Taylor series expansions technique and a continuation method. The performance and effectiveness of this algorithm will be illustrated on two examples of one-stage and two-stage gears with spur teeth. The obtained results are compared with those obtained by the Newton–Raphson method coupled with the implicit Newmark scheme.


2018 ◽  
Vol 25 (6) ◽  
pp. 1210-1226 ◽  
Author(s):  
Yi Yang ◽  
Mengjuan Xu ◽  
Yang Du ◽  
Pan Zhao ◽  
Yiping Dai

Due to the complex working environment, gear systems always suffer from multiple excitations in actual engineering. This paper concerns the frequency response characteristics of a nonlinear time-varying spur gear system subjected to multi-frequency excitation. Firstly, a single degree-of-freedom gear pair model is established with consideration of the gear backlash, time-varying mesh stiffness and multiple harmonic excitations. Then, using the multiple time scales method, a comprehensive theoretical study is conducted to analyze various resonant cases including primary, parametric and combination resonances. Besides, parametric studies are accomplished to reveal the effects of the multi-frequency excitation on gear dynamics and to provide some useful references for reducing the vibration level. With the help of the fifth-order Runge–Kutta method, the numerical results are obtained to verify the validity of the analytical solutions and to emphasize the significances of the multi-frequency excitation. In addition, a comparison is performed between the numerical results and the published experimental results to validate the proposed gear model. Results show that the presence of the multi-frequency excitation will introduce the interaction between different harmonic excitations, which significantly affects the nonlinear vibration characteristics of a spur gear system. The proposed gear model with multi-frequency excitation could be more reliable and universal than that with single-frequency excitation. In addition, the results of parametric study could provide some suggestions to designers and researchers attempting to obtain desirable dynamic behaviors of a gear system subjected to multi-frequency excitation.


2013 ◽  
Vol 544 ◽  
pp. 497-501
Author(s):  
Chao Zhang ◽  
Jia Ning He ◽  
Yong Gao ◽  
Xu Lei Deng

Study on minimum teeth without undercutting for considering the rack cutter’s addendum c*m of a kind of gear with 14.5 degree pressure angle, and the gear standard No is B436-1940 and used in UK. Based on the generating method, reasons for undercut phenomena is analyzed, and the numbers of minimum teeth without undercutting of the involute spur gear, involute helical cylindrical gear and involute spur bevel gear are theoretically analyzed and figured out. The correct number of minimum teeth without undercutting of gear with 14.5 degree pressure angle is given, and also illustrated the validity of theoretical derivation.


Author(s):  
T. K. Shing ◽  
Lung-Wen Tsai ◽  
P. S. Krishnaprasad

Abstract A new model which accounts for both backlash and friction effects is proposed for the dynamics of a spur gear system. The model estimates average friction torque and uses it to replace the instantaneous friction torque to simplify the dynamical equations of motion. Two simulations, free oscillation and constant load operation, are performed to illustrate the effects of backlash and friction on gear dynamics. The results are compared with that of a previously established model which does not account for the friction. Finally, the effect of adding a damper on the driving shaft is also studied. This model is judged to be more realistic for real time control of electronmechanical systems to reduce gear noise and to achieve high precision.


2019 ◽  
Vol 2019 ◽  
pp. 1-13 ◽  
Author(s):  
Liangwen Wang ◽  
Weiwei Zhang ◽  
Caidong Wang ◽  
Fannian Meng ◽  
Wenliao Du ◽  
...  

In this study, the configuration of a bionic horse robot for equine-assisted therapy is presented. A single-leg system with two degrees of freedom (DOFs) is driven by a cam-linkage mechanism, and it can adjust the span and height of the leg end-point trajectory. After a brief introduction on the quadruped bionic horse robot, the structure and working principle of a single-leg system are discussed in detail. Kinematic analysis of a single-leg system is conducted, and the relationships between the structural parameters and leg trajectory are obtained. On this basis, the pressure angle characteristics of the cam-linkage mechanism are studied, and the leg end-point trajectories of the robot are obtained for several inclination angles controlled by the rotation of the motor for the stride length adjusting. The closed-loop vector method is used for the kinematic analysis, and the motion analysis system is developed in MATLAB software. The motion analysis results are verified by a three-dimensional simulation model developed in Solidworks software. The presented research on the configuration, kinematic modeling, and pressure angle characteristics of the bionic horse robot lays the foundation for subsequent research on the practical application of the proposed bionic horse robot.


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