Improved Overhead Contact System Operation With Inclined Pendulum Suspension

Author(s):  
Paul F. White ◽  
Daria S. Keo ◽  
Gerti Kola

Overhead Contact Systems for electric transit vehicles utilize catenary or single contact wire suspended from cantilevers, bracket arms or span wires. For single contact wire, inclined pendulum suspension provides optimal performance for pantograph or trolley pole current collectors, though it is under-utilized in the United States. Typical suspension for single contact wire consists of direct suspension hangers or stitch suspension with steady arms where stagger is achieved by pulling off the contact wire with the hanger (direct suspension) or steady arms (stitch suspension). This results in the full weight of the contact wire in the span length being supported by the stitch or line insulator. This rigid point of attachment results in a heavy, stiff suspension leading to current collector bouncing, arcing and premature contact wire wear as the upward movement of the wire is restricted and a hard spot is created. It also results in excessive sag at elevated temperatures and contributes to an increased angle at the support span approach. Inclined pendulums can be utilized in constant tension systems or variable tensioned systems where they impart a semi-constant tensioning into the line and keep the wire tension relatively stable over a particular temperature range. The expansion/contraction of the contact wire is taken up in the inclination of the pendulums where they rise or fall so that the tension and sag in the contact wire remains relatively consistent. In addition, they provide less resistance to uplift of the current collectors at the suspension point so that rising of the contact wire occurs as the collector approaches and passes under it. The vertical angle of the contact wire approaching the span support is kept to minimum levels and collector performance during hot weather conditions tends to remain trouble free. Further, the energy wave set up in the wire from the moving collector is not grossly reflected at the suspension point as with direct suspension thus allowing the collector to pass through smoothly without bounce or loss of continuous contact. This paper describes the benefits of inclined pendulums in constant and variable tensioned systems such as creating a semi-constant tensioning effect, preventing current collector bounce and premature contact wire wear at the supports by reducing the uplift resistance on current collectors. It also provides the least visual obtrusiveness of all the suspension systems. In addition, this paper will present the associated costs of the inclined pendulum suspensions.

Author(s):  
Jing Zhao ◽  
Hongye Yuan ◽  
Guiling Wang ◽  
Xiao Feng Lim ◽  
Hualin Ye ◽  
...  

The Cu-foil current collectors with Ni3(HITP)2 films were prepared to reduce the energy barrier of the current collector surface and thus provide a uniform seeding layer for the subsequent deposition of Li in Li-ion batteries.


Author(s):  
Roozbeh Pouyanmehr ◽  
Morteza Pakseresht ◽  
Reza Ansari ◽  
Mohammad Kazem Hassanzadeh-Aghdam

One of the limiting factors in the life of lithium-ion batteries is the diffusion-induced stresses on their electrodes that cause cracking and consequently, failure. Therefore, improving the structure of these electrodes to be able to withstand these stresses is one of the ways that can extend the life of the batteries as well as improve their safety. In this study, the effects of adding graphene nanoplatelets and microparticles into the active plate and current collectors, respectively, on the diffusion induced stresses in both layered and bilayered electrodes are numerically investigated. The micromechanical models are employed to predict the mechanical properties of both graphene nanoplatelet-reinforced Sn-based nanocomposite active plate and silica microparticle-reinforced copper composite current collector. The effect of particle size and volume fraction in the current collector on diffusion induced stresses has been studied. The results show that in electrodes with a higher volume fraction of particles and smaller particle radii, decreased diffusion induced stresses in both the active plate and the current collector are observed. These additions will also result in a significant decrease in the bending of the electrode.


2017 ◽  
Vol 56 (8) ◽  
pp. 1207-1232 ◽  
Author(s):  
Hongrui Wang ◽  
Alfredo Núñez ◽  
Zhigang Liu ◽  
Yang Song ◽  
Fuchuan Duan ◽  
...  

Molecules ◽  
2020 ◽  
Vol 25 (4) ◽  
pp. 955
Author(s):  
Yean-Der Kuan ◽  
Ting-Ru Ke ◽  
Jyun-Long Lyu ◽  
Min-Feng Sung ◽  
Jing-Shan Do

This paper constructs planar-type graphene thin film current collectors for proton exchange membrane fuel cells (PEMFCs). The present planar-type current collector adopts FR-4 as the substrate and coats a copper thin film using thermal evaporation for the electric-conduction layer. A graphene thin film is then coated onto the current collector to prevent corrosion due to electrochemical reactions. Three different coating techniques are conducted and compared: Spin coating, RF magnetron sputtering, and screen printing. The corrosion rates and surface resistances are tested and compared for the different coating techniques. Single cell PEMFCs with the developed current collectors are assembled and tested. A PEMFC module with two cells is also designed and constructed. The cell performances are measured to investigate the device feasibility.


Batteries ◽  
2020 ◽  
Vol 6 (1) ◽  
pp. 20 ◽  
Author(s):  
Fabian Heim ◽  
Tina Kreher ◽  
Kai Peter Birke

This paper compares and combines two common methods to improve the cycle performance of lithium metal (Li) electrodes. One technique is to establish a micro-structured current collector by chemical separation of a copper/zinc alloy. Furthermore, the use of a highly concentrated ether-based electrolyte is applied as a second approach for improving the cycling behavior. The influence of the two measures compared with a planar current collector and a 1 M concentrated carbonate-based electrolyte, as well as the combination of the methods, are investigated in test cells both with Li and lithium nickel cobalt manganese oxide (NCM) as counter electrodes. In all cases Li is in-situ plated onto the micro-structured current collectors respectively a planar copper foil without presence of any excess Li before first deposition. In experiments with Li counter electrodes, the effect of a structured current collector is not visible whereas the influence of the electrolyte can be observed. With NCM counter electrodes and carbonate-based electrolyte structured current collectors can improve Coulombic efficiency. The confirmation of this outcome in experiments with highly concentrated ether-based electrolyte is challenging due to high deviations. However, these results indicate, that improvements in Coulombic efficiency achieved by structuring the current collector’s surface and using ether-based electrolyte do not necessarily add up, if both methods are combined in one cell.


Batteries ◽  
2019 ◽  
Vol 5 (1) ◽  
pp. 21 ◽  
Author(s):  
Huajun Feng ◽  
Yuan Chen ◽  
Yihua Wang

In this work, we use ultrasonication and chemical etching agents to assist preparation of metal current collectors with nano-scale pores on the surface. Four different current collectors (copper foil, copper foam, aluminum foil, and aluminum foam) are prepared. The preparation parameters, ultrasonic time and etching agent concentration, are investigated and optimized accordingly. The morphologies of the as-prepared current collectors are observed under a scanning electronic microscope. Soft-packed lithium ion batteries with various current collectors are fabricated and tested. The prepared lithium ion batteries show good long-term cycle stability. The nanoporous structure of the current collector has little impact on the improvement of battery capacity under slow charging/discharging rates but has a positive impact on capacity retention under fast charging/discharging rates.


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