Bending Analysis of a Flexible Pipe With Broken Tensile Armor Wires

Author(s):  
José Renato M. de Sousa ◽  
Carlos Magluta ◽  
Ney Roitman ◽  
George C. Campello

In this work, the mechanical response of a damaged 2.5″ flexible pipe under combined tensile and bending loads is studied. A set of experimental tests was carried out either considering the pipe intact or with one up to four broken wires in its outer tensile armor. In these tests, the deflections along the pipe as well as the strains in its outer tensile armor wires were measured thus allowing estimating the bending stiffness of the pipe and the force distribution among the wires, respectively. The results obtained are compared to those provided by a previously presented finite element (FE) model and analytical models. The numerical and analytical predictions agreed well with the experimental measurements pointing to a negligible decrease in the stiffness of the pipe with the increasing number of broken wires and, furthermore, a redistribution of forces among the intact wires of the damaged layer with high stress concentration in the wires close to the damaged ones.

Author(s):  
José Renato M. de Sousa ◽  
Carlos Magluta ◽  
Ney Roitman ◽  
George C. Campello

This work focuses on the structural analysis of a damaged 9.13″ flexible pipe to pure and combined axisymmetric loads. A set of experimental tests was carried out considering one up to ten broken wires in the outer tensile armor of the pipe and the results obtained are compared to those provided by a previously presented finite element (FE) model and a traditional analytical model. In the experimental tests, the pipe was firstly subjected to pure tension and, then, the responses to clockwise and anti-clockwise torsion superimposed with tension were investigated. In these tests, the induced strains in the outer armor were measured. Moreover, the axial elongation of the pipe was monitored when the pipe is subjected to tension, whilst the twist of the pipe was measured when torsion is imposed. The experimental results pointed to a slight decrease in the stiffness of the pipe with the increasing number of broken wires and, furthermore, a redistribution of forces among the intact wires of the damaged layer with high stress concentration in the wires close to the damaged ones. Both theoretical models captured these features, but, while the results obtained with the FE model agreed well with the experimental measurements, the traditional analytical model presented non-conservative results. Finally, the results obtained are employed to estimate the load capacity of the pipe.


Author(s):  
Jose´ Renato M. de Sousa ◽  
George C. Campello ◽  
Antoˆnio Fernando B. Bueno ◽  
Eduardo Vardaro ◽  
Gilberto B. Ellwanger ◽  
...  

This paper studies the structural response of a 6.0″ flexible pipe under pure tension considering two different situations: the pipe is intact or has five wires broken in its outer tensile armor. A three-dimensional nonlinear finite element model devoted to analyze the local mechanical response of flexible pipes is employed in this study. This model is capable of representing each wire of the tensile armors and, therefore, localized defects, including total rupture, may be adequately represented. Results from experimental tests are also presented in order to validate the theoretical estimations. The theoretical and experimental results indicate that the imposed damage reduced the axial stiffness of the pipe. High stress concentrations in the wires near the damaged ones were also observed and, furthermore, the stresses in the inner carcass and the pressure armor are affected by the imposed damage, but, on the other hand, the normal stresses in the wires of the inner tensile armor are not.


Author(s):  
Jose´ Renato M. de Sousa ◽  
Aline Nacif Pinho ◽  
Gilberto Bruno Ellwanger ◽  
Edison C. P. Lima

This paper focus on the structural analysis of a 2.5″ flexible pipe with one up to five broken wires in its outer tensile armor. The pipe is supposed to be under pure tension and the effect of the number of ruptured wires on its response is discussed. A three-dimensional nonlinear finite element model devoted to analyze the local mechanical response of flexible pipes is proposed and employed in all performed analyses. This model is capable of representing each wire of the tensile armors and, therefore, localized defects, including total rupture, may be adequately represented. The obtained results pointed to high stress concentration in the wires near the damaged ones as well as a significant increase in the axial rotation of the pipe. Moreover, the stresses in the inner carcass and the pressure armor are also affected by the rupture of wires in the outer tensile armor.


Author(s):  
Jose´ Renato M. de Sousa ◽  
Paula F. Viero ◽  
Carlos Magluta ◽  
Ney Roitman

This paper deals with a nonlinear three-dimensional finite element (FE) model capable of predicting the mechanical response of flexible pipes subjected to axisymmetric loads focusing on their axial compression response. Moreover, in order to validate this model, experimental tests carried out at COPPE/UFRJ are also described. In these tests, a typical 4″ flexible pipe was subjected to axial compression until its failure is reached. Radial and axial displacements were measured and compared to the model predictions. The good agreement between all obtained results points that the proposed FE model is efficient to estimate the response of flexible pipes to axial compression and, furthermore, has potential to be employed in the identification of the failure modes related to excessive axial compression as well as in the mechanical analysis of flexible pipes under other types of loads.


Author(s):  
Héctor E. M. Muñoz ◽  
José R. M. de Sousa ◽  
Carlos Magluta ◽  
Ney Roitman

In this paper, the coupled extensional–torsional behavior of a 4 in. flexible pipe is studied. The pipe is subjected to pure tension and two different boundary conditions are considered: ends free and prevented from axially rotating. The response of the pipe is predicted with a three-dimensional nonlinear finite element (FE) model. Some aspects of the obtained results are discussed, such as the effect of restraining the axial rotation at the extreme sections of the model; the effect of friction or adhesion between the layers of the pipe on the induced axial rotation (or torque) and elongation; and the reduction to simple plane behavior usually assumed by analytical models. The numerical results are compared to the ones measured in experimental tests. Reasonable agreement is observed between all results pointing out that the analyzed pipe is torque balanced and that friction mainly affects the axial twist induced by the applied tension. Moreover, the cross sections of the pipe remain straight with the imposed load, but different axial rotations are found in each layer.


Author(s):  
José Renato M. de Sousa ◽  
Paula F. Viero ◽  
Carlos Magluta ◽  
Ney Roitman

This paper deals with a nonlinear three-dimensional finite element (FE) model capable of predicting the mechanical response of flexible pipes subjected to axisymmetric loads focusing on their axial compression response. Moreover, in order to validate this model, experimental tests are also described. In these tests, a typical 4 in. flexible pipe was subjected to axial compression until its failure is reached. Radial and axial displacements were measured and compared to the model predictions. The good agreement between all results points out that the proposed FE model is effective to estimate the response of flexible pipes to axial compression and; furthermore, has potential to be employed in the identification of the failure modes related to excessive axial compression as well as in the mechanical analysis of flexible pipes under other types of loads.


Author(s):  
He´ctor E. M. Merino ◽  
Jose´ R. M. de Sousa ◽  
Carlos Magluta ◽  
Ney Roitman

In this paper, the coupled extensional-torsional behavior of a 4″ flexible pipe is studied. The pipe was subjected to pure tension and two different boundary conditions were considered: ends free and prevented from axially rotating. The response of the pipe is predicted with a three-dimensional nonlinear finite element (FE) model. Some aspects of the obtained results are discussed, such as: the effect of restraining the axial rotation at the extreme sections of the model; the effect of friction or adhesion between the layers of the pipe on the induced axial rotation (or torque) and elongation; and the reduction to simple plane behavior usually assumed by analytical models. The numerical results are compared to the ones measured in experimental tests performed at COPPE/UFRJ. Reasonable agreement is observed between all results pointing out that the analyzed pipe is torque balanced and that friction mainly affects the axial twist or torque led by the applied tension. Moreover, the cross-sections of the pipe remain straight with the imposed load, but different axial rotations are found in each layer.


Author(s):  
He´ctor E. M. Merino ◽  
Jose´ Renato M. de Sousa ◽  
Carlos Magluta ◽  
Ney Roitman

The torsional behavior of a 4″ flexible pipe is here studied. The pipe was subjected to clockwise and anticlockwise torsion and also to torsion combined with tension. For pure torsion, two different boundary conditions were considered: ends free to elongate and prevented from elongating. When tensional and torsional loads are imposed to the pipe, only analyses with ends prevented from elongating are carried out. In all cases, the response of the pipe is predicted with a three-dimensional nonlinear finite element (FE) model and with a classical analytical model. Experimental tests performed at COPPE/UFRJ are also employed to validate the theoretical estimations. The obtained results point out that the pipe is torque balanced for clockwise torsion, but it is not balanced for anti-clockwise torsion. Moreover, analytical models for axissymetric analyses assume that the layers of a flexible pipe are subjected to the same twist and elongation, but the FE results state that this hypothesis holds only for anti-clockwise torsion. Therefore, some differences were found between the FE and analytical models mainly when clockwise torsion is considered. Finally, due to its ability to deal with friction and adhesion between layers, the FE estimations agreed quite well with the experimental measures.


Materials ◽  
2021 ◽  
Vol 14 (23) ◽  
pp. 7344
Author(s):  
Akikazu Shinya ◽  
Yoshiki Ishida ◽  
Daisuke Miura ◽  
Akiyoshi Shinya

A three-dimensional (3D) finite element (FE) model of the mandibular bone was created from 3D X-ray CT scan images of a live human subject. Simulating the clinical situation of implant therapy at the mandibular first molar, virtual extraction of the tooth was performed at the 3D FE mandibular model, and 12 different implant diameters and lengths were virtually inserted in order to carry out a mechanical analysis. (1) High stress concentration was found at the surfaces of the buccal and lingual peri-implant bone adjacent to the sides of the neck in all the implants. (2) The greatest stress value was approximately 6.0 MPa with implant diameter of 3.8 mm, approx. 4.5 MPa with implant diameter of 4.3 mm, and approx. 3.2 MPa with implant diameter of 6.0 mm. (3) The stress on the peri-implant bone was found to decrease with increasing length and mainly in diameter of the implant.


Author(s):  
Le´a M. B. Troina ◽  
Lui´z F. L. Rosa ◽  
Paula F. Viero ◽  
Carlos Magluta ◽  
Ney Roitman

A flexible pipe is a composite structure, built up of several steel and plastic layers, which has been increasingly used in floating offshore petroleum production systems. It is characterized by presenting low bending stiffness and high capacity with regard to internal and external pressure and tension. In order to determine some physical properties of a flexible pipe specimen, which is useful for a global analysis, and to better understand the behaviour of its tensile armour layers, when the pipe is submitted to low tension loads, a series of experimental tests were performed by COPPE/UFRJ and CENPES/PETROBRAS. In this context, bending tests, with internal pressure variation, were carried out on a 4” internal diameter flexible pipe. In some specific cross sections, the outer plastic sheath of the specimen was removed to enable the installation of electrical extensometers in the tensile armour layer. Some experimental results were compared to those obtained through analytical models, and the discrepancies are discussed.


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