Qualification and Certification of Polyester Rope for Seabed Contact

Author(s):  
Øystein Gabrielsen ◽  
Kjell Larsen

The Aasta Hansteen spar in the Norwegian Sea is designed to be moored with a taut polyester rope mooring system. The water depth at the field is 1300 meters, and due to the short installation season the most efficient hookup is with pre-installed mooring lines, which require the mooring lines to be laid down on the seabed. DNV certification does not allow seabed contact for polyester ropes unless proven that no soil ingress and damage takes place. To be able to certify the ropes Statoil developed a test method including contact with soil, rope movement and forced water flow through the filter construction. Full scale tests were performed with actual rope and Aasta Hansteen soil, both in laboratory and at site. This paper discusses the certification requirements and presents adequate qualification test together with results from testing.

1984 ◽  
Vol 21 (03) ◽  
pp. 234-241
Author(s):  
Mamdouh M. Salama

The design of a mooring system for tension leg platforms (TLPs) becomes more complicated as water depth increases. The use of steel mooring lines requires complicated tensioning, handling, and flotation systems. This paper discusses the basic design requirements for the TLP mooring system and identifies several advanced fiber-reinforced lightweight materials as alternatives to steel. High-modulus carbon fiber/KevlarcircleR fiber hybrid composites and Kevlar ropes appear to offer the optimum mooring systems for TLPs used in the development of large and medium-size reservoirs, respectively.


Author(s):  
Cecília Coelho ◽  
Bruna Nabuco

By monitoring the variation of weights of floating production units (FPUs), the sum of total weight computed by load calculators on board very often does not match the actual displacement based on the current drafts. Differences can also be observed in the trim and heel of FPUs, which present values different from zero degree in the calculations, but in fact they are frequently kept near zero by ballast control. The mooring lines and risers tensions are one of the most uncertain weight items in loading conditions reported by the crew on board, therefore, this paper aims to assess the influence and behavior of these systems to a variety of situations in which FPUs operate. Analyses were performed for semi-submersibles and FPSOs considering two configurations of mooring system: catenary and taut-leg. The purpose is to evaluate how the magnitude of the resulting force varies — and hence how the trim and heel change — for a range of offsets caused by environmental conditions. The effect of mooring lines and risers is also discussed regarding the water depth by means of case studies considering a range of water depths. Actual lines properties and seabed bathymetry from mooring system models of platforms located offshore Brazil have been taken as reference. In short, the mooring lines and risers loads will be calculated for different types of floating production units, mooring system configurations and water depths in order to evaluate their influence on the trim, heel and displacement of FPUs.


2021 ◽  
Author(s):  
Craig R Gage ◽  
Pierre F Liagre ◽  
Caspar N Heyl ◽  
Cesar Del Vecchio

The Perdido platform is a spar located in a water depth of 7,825 feet in the Alaminos Canyon Block 857in the Gulf of Mexico. The mooring system consists of nine mooring lines in three groups of three, spacedapproximately 120 degrees apart between each group. Each mooring line is composed of a platform chain,a multi-segment polyester rope including a 120 feet long test insert at the top, a ground chain, a pile chainand other associated connectors. The mooring lines are connected to suction piles. The Minimum BreakStrength for the Perdido polyester mooring line is 4,000 kips. Installation of the spar hull was completed inSeptember 2008 and the topsides was set in March 2009. The spar and its mooring system were originallydesigned for a twenty (20) year life. On May 4, 2019, mooring line # 6 (ML6) was contacted by a marine vessel down line and was severed.Contact occurred along the polyester test insert. A recovery effort was planned, and the mooring line wasreplaced in early June. The original ML6 was recovered from the seafloor on June 4, 2019 as a part of thatcampaign and submitted to an initial inspection. This paper is not intended to go into either the cause of the incident or the replacement of ML6 but willlook to the inspection of the recovered mooring line and explore its suitability for reuse. Initial inspection ofthe lines suggested minimal damage to the polyester rope segments and raised questions to the impacts of 10years of use. Testing was envisioned as a learning opportunity for the impact of service on polyester mooringand was reinforced by the potential cost savings that could be attained though reuse. A methodology wasdeveloped, supported by initial inspections and a suite of testing was performed. The results of these testsare presented in the following, along with a proposed process for assessing and considering reuse of a linefollowing a drop. Additionally, conclusions will be shared for the process, the results, and the potentialramifications for the industry.


Author(s):  
Yihua Su ◽  
Jianmin Yang ◽  
Longfei Xiao ◽  
Gang Chen

Modeling the deepwater mooring system in present available basin using standard Froude scaling at an acceptable scale presents new challenges. A prospective method is to truncate the full-depth mooring lines and find an equivalent truncated mooring system that can reproduce both static and dynamic response of the full-depth mooring system, but large truncation arise if the water depth where the deepwater platform located is very deep or the available water depth of the basin is shallow. A Cell-Truss Spar operated in 1500m water depth is calibrated in a wave basin with 4m water depth. Large truncation arises even though a small model scale 1:100 is chosen. A series of truncated mooring lines are designed and investigated through numerical simulations, single line model tests and coupled wave basin model tests. It is found that dynamic response of the truncated mooring line can be enlarged by using larger diameter and mass per unit length in air. Although the truncated mooring line with clump presents a “taut” shape, its dynamic characteristics is dominated by the geometry stiffness and it underestimates dynamic response of the full-depth mooring line, even induces high-frequency dynamic response. There are still two obstacles in realizing dynamic similarity for the largely truncated mooring system: lower mean value of the top tension of upstream mooring lines, and smaller low-frequency mooring-induced damping.


1970 ◽  
Author(s):  
B. A. Zenkevich ◽  
P. L. Kirillov ◽  
G. V. Alekseev ◽  
O. L. Peskov ◽  
O. A. Sudnitsyn

2006 ◽  
Vol 9 (8) ◽  
pp. 723-730
Author(s):  
Abdelaziz Al-Khlaifat ◽  
Awni Al-Otoom

2021 ◽  
Vol 11 (1) ◽  
pp. 329-338 ◽  
Author(s):  
E. Surojo ◽  
J. Anindito ◽  
F. Paundra ◽  
A. R. Prabowo ◽  
E. P. Budiana ◽  
...  

Abstract Underwater wet welding (UWW) is widely used in repair of offshore constructions and underwater pipelines by the shielded metal arc welding (SMAW) method. They are subjected the dynamic load due to sea water flow. In this condition, they can experience the fatigue failure. This study was aimed to determine the effect of water flow speed (0 m/s, 1 m/s, and 2 m/s) and water depth (2.5 m and 5 m) on the crack growth rate of underwater wet welded low carbon steel SS400. Underwater wet welding processes were conducted using E6013 electrode (RB26) with a diameter of 4 mm, type of negative electrode polarity and constant electric current and welding speed of 90 A and 1.5 mm/s respectively. In air welding process was also conducted for comparison. Compared to in air welded joint, underwater wet welded joints have more weld defects including porosity, incomplete penetration and irregular surface. Fatigue crack growth rate of underwater wet welded joints will decrease as water depth increases and water flow rate decreases. It is represented by Paris's constant, where specimens in air welding, 2.5 m and 5 m water depth have average Paris's constant of 8.16, 7.54 and 5.56 respectively. The increasing water depth will cause the formation of Acicular Ferrite structure which has high fatigue crack resistance. The higher the water flow rate, the higher the welding defects, thereby reducing the fatigue crack resistance.


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