Rheological Properties of Water-Based Drilling Fluids in Deep Offshore Conditions

Author(s):  
Qian Ding ◽  
Baojiang Sun ◽  
Zhiyuan Wang ◽  
Yonghai Gao ◽  
Yu Gao ◽  
...  

Abstract In deep-water drilling, the drilling fluid is affected by the alternating temperature field derived from the low temperature of the seawater and the high temperature of the formation. The complicated wellbore temperature and pressure environments make the prediction of rheological properties of the drilling fluid difficult. In this study, the rheological properties of water-based drilling fluid in full temperature and pressure range of deep-water conditions were tested from 2 to 150 °C (35.6 to 302 °F) and 0.1 to 70 MPa (14.5 to 10000psi). The experiment was carried out by the OFI130-77 high temperature and high pressure rheometer. The experimental data were processed by multiple regression analysis method, and the mathematical model for predicting the apparent viscosity, plastic viscosity and yield point of water-based drilling fluid under high temperature and high pressure conditions was established. The experimental results show that when the temperature is lower than 65 °C (149 °F), the apparent viscosity and plastic viscosity of the water-based drilling fluid decrease significantly with increasing temperature. When the temperature is higher than 65 °C (149 °F), the apparent viscosity and plastic viscosity decrease slowly. Under low temperature conditions, the effect of pressure on the apparent viscosity and plastic viscosity of water-based drilling fluids is relatively significant. The calculated values of the prediction model have a good agreement with the experimental measurements. Compared with the traditional model, this prediction model has a significant improvement in the prediction accuracy in the low temperature section, which can provide a calculation basis for on-site application of deepwater drilling fluid.

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Jinliang Liu ◽  
Fengshan Zhou ◽  
Fengyi Deng ◽  
Hongxing Zhao ◽  
Zhongjin Wei ◽  
...  

Abstract Most of bentonite used in modern drilling engineering is physically and chemically modified calcium bentonite. However, with the increase of drilling depth, the bottom hole temperature may reach 180 °C, thus a large amount of calcium bentonite used in the drilling fluid will be unstable. This paper covers three kinds of calcium bentonite with poor rheological properties at high temperature, such as apparent viscosity is greater than 45 mPa·s or less than 10 mPa·s, API filtration loss is greater than 25 mL/30 min, which are diluted type, shear thickening type and low-shear type, these defects will make the rheological properties of drilling fluid worse. The difference is attributed to bentonite mineral composition, such as montmorillonite with good hydration expansion performance. By adding three kinds of heat-resistant water-soluble copolymers Na-HPAN (hydrolyzed polyacrylonitrile sodium), PAS (polycarboxylate salt) and SMP (sulfomethyl phenolic resin), the rheological properties of calcium bentonite drilling fluids can be significantly improved. For example, the addition of 0.1 wt% Na-HPAN and 0.1 wt% PAS increased the apparent viscosity of the XZJ calcium bentonite suspension from 4.5 to 19.5 mPa·s at 180 °C, and the filtration loss also decreased from 20.2 to 17.8 mL.


2012 ◽  
Vol 9 (3) ◽  
pp. 354-362 ◽  
Author(s):  
Fuhua Wang ◽  
Xuechao Tan ◽  
Ruihe Wang ◽  
Mingbo Sun ◽  
Li Wang ◽  
...  

Cerâmica ◽  
2018 ◽  
Vol 64 (370) ◽  
pp. 254-265 ◽  
Author(s):  
B. M. A. Brito ◽  
P. M. Bastos ◽  
A. J. A. Gama ◽  
J. M. Cartaxo ◽  
G. A. Neves ◽  
...  

Abstract Over the past few years, considerable research has been conducted using the techniques of mixture delineation and statistical modeling. Through this methodology, applications in various technological fields have been found/optimized, especially in clay technology, leading to greater efficiency and reliability. This work studied the influence of carboxymethylcellulose on the rheological and filtration properties of bentonite dispersions to be applied in water-based drilling fluids using experimental planning and statistical analysis for clay mixtures. The dispersions were prepared according to Petrobras standard EP-1EP-00011-A, which deals with the testing of water-based drilling fluid viscosifiers for oil prospecting. The clay mixtures were transformed into sodic compounds, and carboxymethylcellulose additives of high and low molar mass were added, in order to improve their rheology and filtrate volume. Experimental planning and statistical analysis were used to verify the effect. The regression models were calculated for the relation between the compositions and the following rheological properties: apparent viscosity, plastic viscosity, and filtrate volume. The significance and validity of the models were confirmed. The results showed that the 3D response surfaces of the compositions with high molecular weight carboxymethylcellulose added were the ones that most contributed to the rise in apparent viscosity and plastic viscosity, and that those with low molecular weight were the ones that most helped in the reduction of the filtrate volume. Another important observation is that the experimental planning and statistical analysis can be used as an important auxiliary tool to optimize the rheological properties and filtrate volume of bentonite clay dispersions for use in drilling fluids when carboxymethylcellulose is added.


Author(s):  
Tariq Ahmed ◽  
Nura Makwashi

The selection and control of a suitable drilling fluid is necessary to successfully drill an oil and gas well. The rheological properties of drilling fluids vary with changes in conditions such as time and temperature. Slight changes in these conditions can cause unpredictable and significant changes in the mud’s properties. This makes it necessary to study the rheology of drilling fluids and how it is affected by these changes. At the rig sites, tests are carried out by the mud engineers to ensure that the properties of the drilling fluids are within the required limits. Similar tests were carried out at the laboratory in this work to determine the plastic viscosity, yield point, gel strength of mud samples at different conditions of ageing time, temperature and concentration of Xanthan gum (X.G) used as an additive. The Experiments carried out were grouped into three. The first was done with the aim to further explain how the Bentonite and Sepiolite water-based drilling fluids behaves after been aged for certain period. The second sets of experiments were conducted to investigate how the rheological properties of water-based Bentonite muds are affected by different concentration of xanthan gum added as an additive to improve the muds properties and the last sets of experiments were done to investigate the ageing effect on Bentonite mud treated with 250mg/L xanthan gum. Effects of temperature were also considered in these experiments with a 10℃ variation in the first group and 20℃ in the other two groups between readings from 20℃ to 60℃ . Results obtained indicated that Sepiolite water-based drilling fluid offers better plastic viscosity and yield point as compared to Bentonite water-based drilling fluids. It was also found that the viscosity and yield point of Sepiolite, Bentonite and treated Bentonite muds decreases with increase ageing time and temperature while the gel strength increases with ageing time but similarly decreases with increase in temperature. In the second group, results obtained indicated that plastic viscosity, yield point and gel strength increases as concentration of xanthan gum increases, all of which decreases with increase in temperature.


2021 ◽  
Author(s):  
Hanyi Zhong ◽  
Ying Guan ◽  
Zhengsong Qiu ◽  
Jie Feng ◽  
Wenlei Liu ◽  
...  

Abstract With the depletion of the conventional shallow oil/gas reservoirs and the increasing demand for oil and gas, deep drilling become more and more essential to extract the oil/gas from deep formations. However, deep drilling faces many complex challenges. One of the complexities is the degradation of polymers and flocculation of bentonite particles, leading to hardly control the rheological and filtration properties of water-based drilling fluids, especially under ultra-high temperature and high pressure (HTHP) conditions. Therefore, an experimental investigation is performed to study how bentonite-hydrothermal carbon nanocomposites will influence the rheological and filtration properties of water-based drilling fluids under ultra-HTHP conditions. Bentonite-hydrothermal carbon nanocomposites are proposed as non-polymer additives to solve the ultra-HTHP challenge in water-based drilling fluid. The nanocomposites are synthesized by facile hydrothermal reaction, in which biomass starch and sodium bentonite are used as the precursor and template, respectively. In this study, the effect of the nanocomposites on the rheology and filtration properties of water-based drilling fluid are investigated before and after hot rolling at 220 °C and 240 °C. The structure characterization indicates that carbon nanospheres can successfully deposit on the bentonite surface after hydrothermal reaction and finally form as nanocomposites. The elemental carbon content, zeta potential and particle size distribution of the nanocomposites could be adjusted according to the reaction conditions. After thermal aging at 220 °C and 240 °C, addition of nanocomposites can improve the rheological properties significantly where a stable and minor change of rheological properties is observed, which is desirable for ultra-HTHP drilling. Regarding filtration control, after adding 1.0 wt% nanocomposite materials, the filtration loss is reduced by 41% and 44% respectively after aging at 220 °C and 240 °C, which is better than the conventional natural materials that lose their function in this case. The identification of microstructure shows that the hydrothermal reaction endows nanocomposites with a unique surface morphology and an improved surface charge density. The interaction between nanocomposites and bentonite particles forms a rigid connection network, which is the main mechanism to facilitate effective rheology and filtration control under ultra-HTHP conditions. The green and facile synthetic routes and environmentally friendly features of the nanocomposites, coupled with the excellent performance in ultra-HTHP rheology and filtration control, indicate that the nanocomposites have a high promise for water-based drilling fluid in ultra-HTHP drilling. Moreover, it provides a new way to design high performance additives with high temperature stability.


2020 ◽  
Vol 4 (2) ◽  
pp. 18
Author(s):  
Bayan Qadir Sofy Hussein ◽  
Khalid Mahmood Ismael Sharbazheri ◽  
Nabil Adiel Tayeb Ubaid

The rheological properties of drilling fluids have an important role in providing a stable wellbore and eliminating the borehole problems. Several materials including polymers (xanthan gum) can be used to improve these properties. In this study, the effect of the local Katira, as a new polymer, on the rheological properties of the drilling fluids prepared as the bentonite-water-based mud has been investigated in comparison with the conventional xanthan gum. Experimental work was done to study of rheological properties of several gums such as, local katira gum, and xanthan gum bentonite drilling mud. Different samples of drilling fluids are prepared adding the xanthan gum and local katira to the base drilling fluid at different concentrations using Hamilton Beach mixer. The prepared samples are passed through rheological property tests including the apparent viscosity, plastic viscosity, and yield point (YP) under different temperature conditions. The obtained results show that the viscosity is increased from 5 to 8.5 cp and YP is increased from 18.5 to 30.5 lb/100 ft2, with increasing the concentration of the xanthan gum from 0.1 to 0.4. However, the effect of the local katira in increasing the viscosity and YP is lower compared with the xanthan gum, which are ranged between 5–6 cp and 18.5–20.5 cp.


Clay Minerals ◽  
2020 ◽  
Vol 55 (1) ◽  
pp. 1-11
Author(s):  
Jun Rui Zhang ◽  
Meng Dan Xu ◽  
Georgios E. Christidis ◽  
Chun Hui Zhou

AbstractThe addition of clay minerals in drilling fluids modifies the dispersion's viscosity. In this article, scientific advances related to the use of clays and clay minerals (bentonite, palygorskite, sepiolite and mixtures of clay minerals) in drilling fluids are summarized and discussed based on their specific structure, rheological properties, applications, prevailing challenges and future directions. The rheological properties of drilling fluids are affected by the temperature, type of electrolytes, pH and concentration of clay minerals. Bentonites are smectite-rich clays often used in drilling fluids, and their composition varies from deposit to deposit. Such variations significantly affect the behaviour of bentonite-based drilling fluids. Palygorskite is suitable for use in oil-based drilling fluids, but the gelation and gel structures of palygorskite-added drilling fluids have not received much attention. Sepiolite is often used in water-based drilling fluids as a rheological additive. Dispersions containing mixtures of clays including bentonite, kaolin, palygorskite and sepiolite are used in drilling fluids requiring specific features such as high-density drilling fluids or those used in impermeable slurry walls. In these cases, the surface chemistry–microstructure–property relationships of mixed-clay dispersions need to be understood fully. The prevailing challenges and future directions in drilling fluids research include safety, ‘green’ processes and high-temperature and high-pressure-resistant clay minerals.


2014 ◽  
Vol 136 (3) ◽  
Author(s):  
Arild Saasen

Controlling the annular frictional pressure losses is important in order to drill safely with overpressure without fracturing the formation. To predict these pressure losses, however, is not straightforward. First of all, the pressure losses depend on the annulus eccentricity. Moving the drillstring to the wall generates a wider flow channel in part of the annulus which reduces the frictional pressure losses significantly. The drillstring motion itself also affects the pressure loss significantly. The drillstring rotation, even for fairly small rotation rates, creates unstable flow and sometimes turbulence in the annulus even without axial flow. Transversal motion of the drillstring creates vortices that destabilize the flow. Consequently, the annular frictional pressure loss is increased even though the drilling fluid becomes thinner because of added shear rate. Naturally, the rheological properties of the drilling fluid play an important role. These rheological properties include more properties than the viscosity as measured by API procedures. It is impossible to use the same frictional pressure loss model for water based and oil based drilling fluids even if their viscosity profile is equal because of the different ways these fluids build viscosity. Water based drilling fluids are normally constructed as a polymer solution while the oil based are combinations of emulsions and dispersions. Furthermore, within both water based and oil based drilling fluids there are functional differences. These differences may be sufficiently large to require different models for two water based drilling fluids built with different types of polymers. In addition to these phenomena washouts and tool joints will create localised pressure losses. These localised pressure losses will again be coupled with the rheological properties of the drilling fluids. In this paper, all the above mentioned phenomena and their consequences for annular pressure losses will be discussed in detail. North Sea field data is used as an example. It is not straightforward to build general annular pressure loss models. This argument is based on flow stability analysis and the consequences of using drilling fluids with different rheological properties. These different rheological properties include shear dependent viscosity, elongational viscosity and other viscoelastic properties.


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