Consideration of Environmental Fatigue in the ASME Code for Carbon and Low-Alloy Steel Components

Author(s):  
Stan T. Rosinski ◽  
Arthur F. Deardorff ◽  
Robert E. Nickell

The potential impact of reactor water environment on reducing the fatigue life of light water reactor (LWR) piping components has been an area of extensive research. While available data suggest a reduction in fatigue life when laboratory samples are tested under simulated reactor water environments, reconciliation of this data with plant operating experience, plant-specific operating conditions, and established ASME Code design processes is necessary before a conclusion can be reached regarding the need for explicit consideration of reactor water environment in component integrity evaluations. U.S. nuclear industry efforts to better understand this issue and ascertain the impact, if any, on existing ASME Code guidance have been performed through the EPRI Materials Reliability Program (MRP). Based on the MRP activities completed to date there is no need for explicit incorporation of reactor water environmental effects for carbon and low-alloy steel components in the ASME Code. This paper summarizes ongoing MRP activities and presents the technical arguments for resolution of the environmental fatigue issue for carbon and low-alloy steel locations.

Author(s):  
Jack R. Cole ◽  
John C. Minichiello

This paper provides a status report on the ASME Section III Subgroup on Design Environmental Fatigue Action Plan. The plan will direct development of ASME Section III Code [1] changes to provide guidance on acceptable methods for evaluating reactor water environment effects on reactor coolant pressure boundary components. Section III provides indication to the user that special consideration should be given for the environment to which a component is exposed, but does not provide guidance in addressing these effects. Discussions on needed ASME Code changes to address reactor water environmental effects have been under consideration by ASME Code bodies for many years. Due to the renaissance of the nuclear industry it is now apparent that Section III should be up-dated to address the missing guidance. The action plan was developed by the Subgroup on Design to coordinate activities necessary for Code bodies to act on proposed Code changes that will provide the user with the necessary tools to evaluate the effect of reactor water environment on fatigue life of components. The action plan lays out a strategy for a staged implementation of analysis methodologies, needed research, analysis guides, sample problems, and an assessment of the impact of the new rules upon the industry. The ultimate goal of the Subgroup on Design is to develop a new non-mandatory appendix that provides guidance to the user when evaluating reactor water environmental fatigue effects on Class 1 components.


Author(s):  
Hardayal S. Mehta ◽  
Henry H. Hwang

Recently published Draft Regulatory Guide DG-1144 by the NRC provides guidance for use in determining the acceptable fatigue life of ASME pressure boundary components, with consideration of the light water reactor (LWR) environment. The analytical expressions and further details are provided in NUREG/CR-6909. In this paper, the environmental fatigue rules are applied to a BWR feedwater line. The piping material is carbon steel (SA333, Gr. 6) and the feedwater nozzle material is low alloy steel (SA508 Class 2). The transients used in the evaluation are based on the thermal cycle diagram of the piping. The calculated fatigue usage factors including the environmental effects are compared with those obtained using the current ASME Code rules. In both cases the cumulative fatigue usage factors are shown to be less than 1.0.


2020 ◽  
Vol 67 (4) ◽  
pp. 427-434
Author(s):  
Haijing Sun ◽  
Weihai Xue ◽  
Jiaxin Xu ◽  
Guoliang Chen ◽  
Jie Sun

Purpose The purpose of this work is to provide theoretical guidance and experimental analysis for optimized cathodic protection (CP) design of low alloy steel in deep water environments. Design/methodology/approach In the present study, the CP criteria of 10Ni5CrMoV low alloy steel were investigated in a simulated deep water environment (350 m) regarding the theoretical protection potential and measured protection potential. The influences of hydrostatic pressure (HP) and temperature were also discussed in detail. The theoretical protection potential was analyzed with the Nernst equation, and the measured minimum protection potential was derived by extrapolating the Tafel portion of anodic polarization curves. Findings The results indicate that the minimum protection potential of low alloy steel shifts to a positive value in a deep-ocean environment. This can be attributed to the combined effects of HP and the temperature. Moreover, the temperature has a stronger influence compared with HP. The results suggest that the CP potential criteria used in shallow water are still applicable in the deep ocean, which is further confirmed through the SEM and x-ray diffraction analysis of the corrosion products resulted from the potentiostatic cathodic polarization experiments at −0.85 VCSE. Originality/value In recent decades, successful applications of CP for long-term corrosion protection of the steel components applied at a subsea level have enabled the offshore industry to develop reliable and optimized CP systems for shallow water. However, differences in the seawater environment at greater depths have raised concerns regarding the applicability of the existing CP design for deeper water environments. Hence, this research focuses on the CP criteria of low alloy steel in simulated deep water environment concerning the theoretical protection potential and measured protection potential. The influences of HP and temperature were also discussed.


1975 ◽  
Vol 10 (3) ◽  
pp. 295-297 ◽  
Author(s):  
I. P. Medinskaya ◽  
Yu. I. Rubenchik ◽  
M. P. Braun

Author(s):  
Sumit Mahajan ◽  
Rahul Chhibber

This article deals with the development of shielded metal arc welding electrodes for P22/P91 welds. A comparison has also been drawn with commercially available electrodes. P22 low alloy steel matching electrodes developed in the laboratory using a mixture design approach was employed to fabricate the dissimilar weld. Experimentations were performed to evaluate the microstructure and mechanical properties of microhardness, tensile strength, and impact energy of the welds. The impact strength was found to improve by 19% for a laboratory developed electrode made welds as compared to the commercial electrodes. The weld chemistry investigations indicate that the weld fabricated with laboratory-developed electrodes have a higher amount of chromium and molybdenum. These elements are known to enhance the corrosion resistance of joint, thereby imparting enhanced structural integrity in high temperature operating conditions. The electrodes designed and developed in this work are found to enhance the properties of P22/P91 joint much better as compared to that with the commercial electrodes.


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