Calculating Crack Opening Area for the Limited Plasticity Situation
When formulating a leak-before-break case for a component in a pressurized system, it is essential to quantify the opening area associated with a crack that is subjected to the tensile stresses that are appropriate to normal operating situations. In a paper presented at the 2002 PVP Conference, the author presented a simple and exact method, based on the strip yield representation of plastic deformation, for calculating the area. The method was validated against the known result for the case of an isolated two-dimensional crack in a uniformly stressed infinite solid, but the method has general applicability. Special consideration was given to the case where plastic deformation is limited, as is usually appropriate for normal operating situations, and the method then simplifies considerably. This paper shows that the method, as it is applied to the limited plastic deformation situation, gives results which are the same as those obtained by use of the equivalent crack procedure, where an actual crack is replaced by an effective elastic crack, which is longer than the actual crack by an amount which is related to the flow properties of the material and the applied loadings. To illustrate the usefulness of the author’s method, it is applied to a specific stress distribution as might arise from a combination of pressure induced and weld residual tensile stresses.