Boron Injection Tank Repair at Indian Point Unit 3
Abstract In the Fall of 2018 Westinghouse designed a welded plug to repair a leak around a previously capped nozzle in the Boron Injection Tank at Indian Point Unit 3. The leak was caused by weld cracking around the nozzle. In order to complete the repair, the existing nozzle and weld needed to be removed by boring into the tank so that a custom plug could be installed. Due to site procedures, welding could not be performed inside the tank, so a single weld on the outside of the tank needed to be designed to meet ASME B&PV Code, Section III requirements. In addition, the tank was manufactured from carbon steel with a stainless steel cladding, so future corrosion of the carbon steel needed to be assessed. The leak was an outage related incident, which required the design to be expedited. This paper will discuss the technical challenges in designing the welded plug to meet the site and code requirements.