Examination of the Transferability of CTOA From Small-Scale DWTT to Full-Scale Pipe Geometries Using a Cohesive Zone Model

Author(s):  
Chris Bassindale ◽  
Xin Wang ◽  
William R. Tyson ◽  
Su Xu

Abstract In this work, the cohesive zone model (CZM) was used to examine the transferability of the crack tip opening angle (CTOA) from small-scale to full-scale geometries. The pipe steel STPG370 was modeled. A drop-weight tear test (DWTT) model and pipe model were studied using the finite element code ABAQUS 2017x. The cohesive zone model was used to simulate crack propagation in 3D. The CZM parameters were calibrated based on matching the surface CTOA measured from a DWTT finite element model to the surface CTOA measured from the experimental DWTT specimen. The mid-thickness CTOA of the DWTT model was in good agreement with the experimental value determined from E3039 and the University of Tokyo group’s load-displacement data. The CZM parameters were then applied to the pipe model. The internal pressure distribution and decay during the pipe fracture process was modeled using the experimental data and implemented through a user-subroutine (VDLOAD). The mid-thickness CTOA from the DWTT model was similar to the mid-thickness CTOA from the pipe model. The average surface CTOA of the pipe model was in good agreement with the average experimental value. The results give confidence in the transferability of the CTOA between small-scale specimens and full-scale pipe.

Author(s):  
Javed Iqbal

Abstract: This study describes the development of Continuum and Discrete Damage Models in commercial finite element code Abaqus/Standard. The Concrete Damage Plasticity Model has been simulated, analysed, and compared the result with the experimental data. For verification, the Cohesive Zone Model has been simulated and analysed. Furthermore, the Extended Finite Element Model and concrete damage model are discussed and compared. The continuum damage model tends to simulate the complex fracture behaviour like crack initiation and propagation along with the invariance of the result, while the cohesive zone model can simulate and propagate the crack as well as the good agreement of the result. Further work in the proposed numerical models can better simulate the fracture behaviour of asphalt concrete in near future. Keywords: Model, Concrete, Cohesive Zone, Finite element, Abaqus.


2012 ◽  
Vol 472-475 ◽  
pp. 2256-2259 ◽  
Author(s):  
Shi Yong Sun ◽  
Zi Bin Yan ◽  
Rui Yang

The theoretical analysis and numerical study focused on the delamination onset of composites in drilling are presented. An analytical model considering the form of loads distribution is built. The formulas based on the fracture mechanics theory are given for predicting the critical drilling force of delamination onset. A finite element model is used to simulate the process of interfacial crack growth between layers. The interface elements are employed to account for delamination based on cohesive zone model. Some numerical results are given for verifying the validity of the distribution loading model and discussing the delamination onset and growth in drilling composites.


2020 ◽  
pp. 109963622090982 ◽  
Author(s):  
Vishnu Saseendran ◽  
Pirashandan Varatharaj ◽  
Shenal Perera ◽  
Waruna Seneviratne

Fracture testing and analysis of aerospace grade honeycomb core sandwich constructions using a single cantilever beam test methodology is presented here. Influence of various parameters such as facesheet thickness, core density, honeycomb cell-size, and core thickness were studied. A Winkler-based foundation model was used to calculate compliance and energy-release rate, and further compare with finite element model and experiments. A cohesive zone model was developed to predict the disbond initiation and simulate the interface crack propagation in the single cantilever beam sandwich specimen. The mode I interface fracture toughness obtained from the translating base single cantilever beam setup was provided as input in this cohesive zone model. It is shown that the presented cohesive zone approach is robust, and is able to capture the debonding phenomenon for majority of the honeycomb core specimens.


Author(s):  
Hussain Altammar ◽  
Sudhir Kaul ◽  
Anoop Dhingra

Damage detection and diagnostics is a key area of research in structural analysis. This paper presents results from the analysis of mixed-mode damage initiation in a composite beam under thermal and mechanical loads. A finite element model in conjunction with a cohesive zone model (CZM) is used in order to determine the location of joint separation as well as the contribution of each mode in damage (debonding) initiation. The composite beam is modeled by using two layers of aluminum that are bonded together through a layer of adhesive. Simulation results show that the model can successfully detect the location of damage under a thermo-mechanical load. The model can also be used to determine the severity of damage due to a thermal load, a mechanical load and a thermo-mechanical load. It is observed that integrating thermal analysis has a significant influence on the fracture energy.


Polymers ◽  
2019 ◽  
Vol 11 (9) ◽  
pp. 1531 ◽  
Author(s):  
Guilpin ◽  
Franciere ◽  
Barton ◽  
Blacklock ◽  
Birkett

Adhesive bonding of polyethylene gas pipelines is receiving increasing attention as a replacement for traditional electrofusion welding due to its potential to produce rapid and low-cost joints with structural integrity and pressure tight sealing. In this paper a mode-dependent cohesive zone model for the simulation of adhesively bonded medium density polyethylene (MDPE) pipeline joints is directly determined by following three consecutive steps. Firstly, the bulk stress–strain response of the MDPE adherend was obtained via tensile testing to provide a multi-linear numerical approximation to simulate the plastic deformation of the material. Secondly, the mechanical responses of double cantilever beam and end-notched flexure test specimens were utilised for the direct extraction of the energy release rate and cohesive strength of the adhesive in failure mode I and II. Finally, these material properties were used as inputs to develop a finite element model using a cohesive zone model with triangular shape traction separation law. The developed model was successfully validated against experimental tensile lap-shear test results and was able to accurately predict the strength of adhesively-bonded MPDE pipeline joints with a maximum variation of <3%.


2019 ◽  
Vol 964 ◽  
pp. 257-262
Author(s):  
Victor D. Waas ◽  
Mas Irfan P. Hidayat ◽  
Lukman Noerochim

Delamination or interlaminar fracture often occurs in composite laminate due to several factors such as high interlaminar stress, stress concentration, impact stress as well as imperfections in manufacturing processes. In this study, finite element (FE) simulation of mode I delamination in double cantilever beam (DCB) specimen of carbon fiber/epoxy laminate HTA/6376C is investigated using cohesive zone model (CZM). 3D geometry of DCB specimen is developed in ANSYS Mechanical software and 8-node interface elements with bi-linear formulation are employed to connect the upper and lower parts of DCB. Effect of variation of number of elements on the laminate critical force is particularly examined. The mesh variation includes coarse, fine, and finest mesh. Simulation results show that the finest mesh needs to be employed to produce an accurate assessment of laminate critical force, which is compared with the one obtained from exact solution. This study hence addresses suitable number of elements as a reference to be used for 3D simulation of delamination progress in the composite laminate, which is less explored in existing studies of delamination of composites so far.


2013 ◽  
Vol 592-593 ◽  
pp. 193-196
Author(s):  
Vladislav Kozák ◽  
Zdeněk Chlup

Specific silicon nitride based materials are considered according to certain practical requirements of process, the influence of the grain size and orientation on the bridging mechanisms was found. Crack-bridging mechanisms can provide substantial increases in toughness coupled with the strength in ceramics. The prediction of the crack propagation through interface elements based on the fracture mechanics approach and cohesive zone model is investigated and from the amount of damage models the cohesive models seem to be especially attractive for the practical applications. Using cohesive models the behaviour of materials is realized by two types of elements. The former is the element for classical continuum and the latter is the connecting cohesive element. Within the standard finite element package Abaqus a new finite element has been developed; it is written via the UEL (users element) procedure. Its shape can be very easily modified according to the experimental data for the set of ceramics and composites. The new element seems to be very stable from the numerical point a view. The shape of the traction separation law for three experimental materials is estimated from the macroscopic tests, JR curve is predicted and stability of the bridging law is tested.


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