Design and Control of Semi-Active Railway Vehicle Suspension Featuring MR Damper

Author(s):  
Jong-Seok Oh ◽  
Hwan-Choong Kim ◽  
Seung-bok Choi

In this work, control performance of a semi-active railway vehicle suspension system featuring MR damper is evaluated. Firstly, a mathematical model for railway vehicle which contains car body, bogie frame and wheel-set is derived to represent lateral, yaw and roll motions. From this model, design parameters of MR damper are optimally determined. And then, MR dampers which can generate proper damping force to control the unwanted vibration of the railway vehicle are manufactured and evaluated experimentally. In order to attenuate the vibration of railway vehicle, in this work, skyhook controller is designed and implemented. Control performances of MR damper for railway vehicle including car body lateral motion and acceleration of MR damper are evaluated using test rig composed of a car body and two bogies.

2020 ◽  
Vol 10 (16) ◽  
pp. 5586
Author(s):  
Bo-Gyu Kim ◽  
Dal-Seong Yoon ◽  
Gi-Woo Kim ◽  
Seung-Bok Choi ◽  
Aditya Suryadi Tan ◽  
...  

In this study, a new class of magnetorheological (MR) damper, which can realize desired damping force at both low and high speeds of vehicle suspension systems, is proposed and its salient characteristics are shown through computer simulations. Unlike conventional MR dampers, the proposed MR damper has a specific pole shape function and therefore the damping coefficient is changed by varying the effective area of the main orifice. In addition, by controlling the opening or closing the bypass orifice, the drastic change of the damping coefficient is realizable. After briefly describing the operating principle, a mathematical modeling is performed considering the pole shape function which is a key feature of the proposed MR damper. Then, the field-dependent damping force and piston velocity-dependent characteristics are presented followed by an example on how to achieve desired damping force characteristics by changing the damping coefficient and slope breaking point which represents the bilinear damping property.


2011 ◽  
Vol 311-313 ◽  
pp. 2286-2290
Author(s):  
Jie Lai Chen ◽  
Xue Zheng Jiang ◽  
Ning Xu

The focus of this study is to experimentally investigate a semi-active magneto-rheological (MR) damper for a passenger vehicle, by using a quarter car models. After verifying that the damping force of the MR damper can be continuously tuned by the intensity of the magnetic field, a full-scale two-degree of freedom quarter car experimental set up is constructed to study the vehicle suspension. On-off skyhook controller is employed to achieve the desired damping force. The experimental results show that the semi-active vehicle suspension vibration control system based on MR dampers is feasible and can effectively improve ride comfort of vehicle.


Author(s):  
Hwan-Choong Kim ◽  
Yu-Jeong Shin ◽  
Wonhee You ◽  
Kyu Chul Jung ◽  
Jong-Seok Oh ◽  
...  

This work presents experimental assessment of the improvements to the horizontal ride quality of a railway vehicle equipped with a semi-active magneto-rheological (MR) suspension system. The assessment includes the development of a mathematical model and magnetic circuit analysis of the MR damper, the design and manufacture of MR damper, and field test on the railway. After evaluating the field-dependent damping force characteristics, the conventional passive dampers of the operational railway vehicle are replaced with the MR dampers to evaluate horizontal dynamic characteristics that directly indicates the ride quality of the railway vehicle. Various sensors are installed in the vehicle and a skyhook controller with semi-active condition is implemented to produce an appropriate input current for the generation of the desired damping force. Three periods of testing are undertaken on the railway bridge at 120 km/h and the measured data of acceleration level are recoded and presented. It is demonstrated from the measured results that the vibration can be effectively controlled by the proposed semi-active MR suspension system associated with the skyhook controller. Finally, from the vibration control responses the horizontal ride quality of railway vehicle is evaluated and presented in frequency domain.


2009 ◽  
Vol 147-149 ◽  
pp. 839-844 ◽  
Author(s):  
Mauricio Zapateiro ◽  
Ning Su Luo ◽  
Hamid Reza Harimi

In this paper we address the design of the controller for semi-active vehicle suspension system that employs an MR damper as the actuator. MR dampers are nonlinear devices which are difficult to model. Several MR damper forward models have been proposed; they can estimate the damping force of the device taking variables such as control voltage and velocity inputs. However, the inverse model, i.e., the model that computes the control variable is even more difficult to find due to the numerical complexity that implies the inverse of the nonlinear forward model. In our case, we develop a neural network able to reproduce such inverse dynamics. This neural network is connected to a backstepping controller that estimates the damping force to reduce the vibrations of the system. The performance of the controller is evaluated by means of simulations in MATLAB/Simulink.


2000 ◽  
Author(s):  
Norman M. Wereley ◽  
Nicolas Costes

Abstract We will assess the capabilities of physically motivated MR dampers to mitigate ground resonance instability and control the damping level of rotor lag modes. The objectives of this research are threefold: (1) develop a methodology for the integration of the MR damper into a classic linear ground resonance analysis assuming an isotropic rotor hub (all dampers and blades similar) and an anisotropic rotor hub (due to lag damper dissimilarity due to damage, for example), (2) assess whether MR dampers can stabilize a rotor system that exhibits unstable ground resonance, (3) assess whether MR dampers can stabilize a rotor which exhibits unstable ground resonance behavior due to lag damper degradation or damage. The analyses developed in this study show that MR dampers are feasible for achieving these goals.


2020 ◽  
Vol 2020 ◽  
pp. 1-12 ◽  
Author(s):  
Zhizhen Dong ◽  
Zhimin Feng ◽  
Yuehua Chen ◽  
Kefan Yu ◽  
Gang Zhang

The consistency of magnetic flux density of damping gap (CMDG) represents the balancing magnetic flux density in each damping gap of magnetorheological (MR) dampers. It can make influences on the performances of MR dampers and the accuracy of relevant objective functions. In order to improve the mechanical performances of the MR damper with a two-stage coil, the function for calculating CMDG needs to be found. By establishing an equivalent magnetic circuit model of the MR damper, the CMDG function is derived. Then, the multiobjective optimization function and the working flow of optimal design are presented by combining the parallel-plate model of the MR damper with the function posed before. Taking the damping force, the dynamic range, the response time, and the CMDG as the optimization objective, and the external geometric dimensions of the SG-MRD60 damper as the bound variable, this paper optimizes the internal geometric dimensions of MR damper by using a NSGA-III algorithm on the PlatEMO platform. The results show that the obtained scheme in Pareto-optimal solutions has existed with better performance than that of SG-MRD60 scheme. According to the results of the finite element analysis, the multiobjective optimization design including the CMDG function can improve the uniformity of magnetic flux density of the MR damper in damping gap, which meets the requirements of manufacture and application.


Author(s):  
Anria Strydom ◽  
Werner Scholtz ◽  
Schalk Els

Magnetorheological (MR) dampers are controllable semi-active dampers capable of providing a range of continuous damping settings. MR dampers are often incorporated in suspension systems of vehicles where conflicting damping characteristics are required for favorable ride comfort and handling behavior. For control applications the damper controller determines the required damper current in order to track the desired damping force, often by using a suitable MR damper model. In order to utilise the fast switching time capability of MR dampers, a model that can be used to directly calculate damper current is desired. Unfortunately few such models exist and other methods, which often negatively affect the computational efficiency of the model, need to be used when implementing these models. In this paper a selection of MR damper models are developed and evaluated for both accuracy and computational efficiency while tracking a desired damping force. The Kwok model is identified as a suitable candidate for the intended suspension control application.


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