Pilot-scale studies of sludge dewatering in a freezing bed
In 1986, a pilot-scale sludge freezing bed was constructed at the U.S. Army Cold Regions Research and Engineering Laboratory in Hanover, New Hampshire, U.S.A. This bed was operated for the next three years using both anaerobically and aerobically digested sludges. Results indicate that both sludges were effectively dewatered by this process. The maximum depth of sludge frozen during this study was 1.14 m. The final solid contents were 39.3% and 24.5% for anaerobically digested and aerobically digested sludges respectively. The quality of the meltwater from the bed was similar to raw wastewater. The actual depth of sludge frozen and thawed in the bed during each year of operation was very close to that predicted by design models. Operational experience demonstrated the importance of a sand layer at the bottom of the bed for adequate drainage. Also, odors developed when the meltwater was allowed to accumulate in the bed. Odors were not a problem when the meltwater was drained away as quickly as it formed. Both sludges were easily removed with a front-end loader. Key words: sludge freezing bed, freeze–thaw conditioning, freeze–thaw separation, sludge dewatering, freezing bed.