Three Dimensional Measurement System for the Dynamic Deformation of Aero-engine Blade Profile

2020 ◽  
Vol 29 (07n08) ◽  
pp. 2040014
Author(s):  
Yongchao Wei ◽  
Chunyan Deng ◽  
Xingkun Wu ◽  
Liangzhong Ao

In order to solve the technical problem of three-dimensional profile measurement of aero-engine blades with high speed rotation, an optical dynamic measurement system for aero-engine blades was developed. Firstly, the system is calibrated by the algorithm of spatial truncation phase calibration to establish the index between truncation phase and spatial coordinates. During the measurement, the deformation map of the rotating measured blade is obtained by synchronous projection and snapshot. By using the fast Fourier algorithm, the truncation phase is obtained, and then the profile information of blade can be obtained through the truncation phase and spatial coordinate index. Through the design and construction of the blade simulation platform and dynamic measurement experiment system, the three-dimensional profile data of the blade at different rotating speeds are obtained, compared and analyzed, and then the overall profile deformation law is discovered, which verifies the effectiveness and feasibility of the algorithm. The system can obtain the dynamic profile information of the whole blade completely, and provide innovative technical means for blade design verification and performance analysis.

1983 ◽  
Vol 105 (4) ◽  
pp. 475-479
Author(s):  
H. Van Calcar

This paper presents an acoustic position measurement system used for precise three-dimensional flowline profile measurement. The system measures several points along the flowline using the long-baseline measurement technique and augments this measurement with depth telemetry repeaters to maintain elevation accuracy throughout the changing installation geometry. The paper discusses both the measurement system and the performance enhancement features. The paper concludes with a discussion of the hardware configuration and the accuracy that can be expected when the technique is extended into deeper operating areas.


2006 ◽  
Vol 27 (7) ◽  
pp. 1023-1029 ◽  
Author(s):  
Seiichi Nakata ◽  
Yukio Sato ◽  
Pujitha Gunaratne ◽  
Yoshiro Suzuki ◽  
Saiko Sugiura ◽  
...  

2005 ◽  
Vol 295-296 ◽  
pp. 495-500
Author(s):  
A.L. Tian ◽  
B. Li ◽  
M.T. Huang ◽  
Zhuang De Jiang

A three-dimensional profile measurement system based on a projection coded grating technique is presented. The system uses a designing and decoding technique for grey coded gratings. The coded grating has black, white and grey stripes. The period triples a conventional grating. It greatly increases the height measuring range without any decrease in stripe separation. The shape of object can be obtained from only one grating image. The system is suitable for instantaneous measurement of moving objects including human face. The technique proposed permits rapid 3D measurement and no moving parts are involved in the system. The hardware is relatively simple. Special data processing software is developed. Results of a practical example confirm the effectiveness of the proposed method.


2005 ◽  
Vol 295-296 ◽  
pp. 471-476
Author(s):  
Liang Chia Chen ◽  
S.H. Tsai ◽  
Kuang Chao Fan

The development of a three-dimensional surface profilometer using digital fringe projection technology and phase-shifting principle is presented. Accurate and high-speed three-dimensional profile measurement plays a key role in determining the success of process automation and productivity. By integrating a digital micromirror device (DMD) with the developed system, exclusive advantages in projecting flexible and accurate structured-light patterns onto the object surface to be measured can be obtained. Furthermore, the developed system consists of a specially designed micro-projecting optical unit for generating flexibly optimal structured-light to accommodate requirements in terms of measurement range and resolution. Its wide angle image detection design also improves measurement resolution for detecting deformed fringe patterns. This resolves the problem in capturing effective deformed fringe patterns for phase shifting, especially when a coaxial optical layout of a stereomicroscope is employed. Experimental results verified that the maximum error was within a reasonable range of the measured depth. The developed system and the method can provide a useful and effective tool for 3D full field surface measurement ranging from µm up to cm scale.


Author(s):  
Laura Ekstrand ◽  
Song Zhang

Measuring three-dimensional (3D) surfaces with extremely high contrast (e.g., partially shiny surfaces) is extremely difficult with optical metrology methods. Conventional techniques, which involve measurement from multiple angles or camera aperture adjustments, pose issues for high accuracy measurement in the manufacturing industry because they are difficult to automate and often induce undesirable vibrations in the calibrated measurement system. This paper presents a framework for optically capturing high-contrast 3D surfaces via flexible exposure time variation. This technique leverages the binary defocusing technique that was recently developed at Iowa State University to allow digital fringe projection with a camera exposure time far shorter than the projector’s projection period. Since the camera exposure time can be rapidly adjusted in software, the proposed technique could be automated without mechanical adjustments to the measurement system. Moreover, the exposure times are sufficiently short as to be efficiently packed into a projection period, giving this technique the potential for high speed applications. Experimental results will be presented to demonstrate the success of the proposed method.


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