scholarly journals On Comparative Analysis of Measure of Indifference of Process Parameters in Minimizing Surface Roughness of Drilling Mild Steel, Stainless Steel and Brass

Author(s):  
Raimi Oluwole Abiodun
Coatings ◽  
2020 ◽  
Vol 10 (6) ◽  
pp. 584
Author(s):  
Pramote Koowattanasuchat ◽  
Numpon Mahayotsanun ◽  
Sedthawatt Sucharitpwatskul ◽  
Sasawat Mahabunphachai ◽  
Kuniaki Dohda

In heat exchange applications, the heat transfer efficiency could be improved by surface modifications. Shot peening was one of the cost-effective methods to provide different surface roughness. The objectives of this study were (1) to investigate the influences of the surface roughness on the heat transfer performance and (2) to understand how the shot peening process parameters affect the surface roughness. The considered specimens were 316L stainless steel hollow tubes having smooth and rough surfaces. The computational fluid dynamics (CFD) simulation was used to observe the surface roughness effects. The CFD results showed that the convective heat transfer coefficients had linear relationships with the peak surface roughness (Rz). Finite element (FE) simulation was used to determine the effects of the shot peening process parameters. The FE results showed that the surface roughness was increased at higher sandblasting speeds and sand diameters.


2018 ◽  
Vol 46 (4) ◽  
pp. 20170140 ◽  
Author(s):  
Derahman Nur Aqilah ◽  
Ab Karim Mohd Sayuti ◽  
Yusof Farazila ◽  
Dambatta Yusuf Suleiman ◽  
Mohd Amran Nor Amirah ◽  
...  

In the present research work, Stainless Steel AISI 316 as per ASTM A 276 has been employed as the base material to perform Spark and Wire-Cut EDM. The main agenda behind performing Spark and Wire-Cut EDM on Stainless Steel AISI 316 is to find out the effect of machining parameters like surface roughness (SR) and MRR (Material Removal Rate). In-case of wire-cut EDM, brass wire) of 0.25 mm diameter is used as a tool and distilled water is used as dielectric fluid and experimental process parameters like Current (A) (2, 3 and 4 Amps), Pulse ON time (B) (25, 30 and 35 μs) and Wire feed rate (C) (40, 60 and 80 mm/sec). Similarly for spark cut EDM copper rod of 12 mm diameter and 65 mm length. Process parameters like Current (A) (6, 12 and 16 Amps), Voltage (B) (30, 35 and 40 Volts) and Pulse ON time (C) (50, 100 and 200μs) were maintained during the experimentation. Statistical tools ANOVA & L-9 Orthogonal Array (OA) have been employed to optimize the machining parameters like Surface Roughness (SR) and MRR (Material Removal Rate).


2015 ◽  
Vol 2015 ◽  
pp. 1-19 ◽  
Author(s):  
Ping Zou ◽  
Yingshuai Xu ◽  
Yu He ◽  
Mingfang Chen ◽  
Hao Wu

This research study focuses on the experimental analysis of the three-dimensional (3D) surface topography and surface roughness of the workpiece machined with ultrasonic vibration assisted turning (UAT) in comparison to conventional turning (CT). For the challenge that machining difficulties of 304 austenitic stainless steel (ASS 304) and high demands for the machined surface quality and machining precision represent, starting with cutting principle and processing technology, the ultrasonic vibration method is employed to scheme out a machining system of ultrasonic vibration assisted turning (MS-UAT). The experiments for turning the workpiece of ASS 304 are conducted with and without ultrasonic vibration using the designed MS-UAT, and then the 3D morphology evaluation parametersSaandSqare applied to characterize and analyse the machined surface. The experimental results obtained demonstrate that the process parameters in UAT of ASS 304 have obvious effect on the 3D surface topography and surface roughness of machined workpiece, and the appropriate choice of various process parameters, including ultrasonic amplitude, feed rate, depth of cut, and cutting speed, can enhance the machined surface quality efficiently to make the machining effect of UAT much better than that of CT.


2010 ◽  
Vol 44-47 ◽  
pp. 3031-3035
Author(s):  
Zhi Yu Zhao ◽  
Guang Tao Zhou ◽  
Su Zhi Zhang ◽  
Bi Bo Xia

Pulse electrochemical polishing is an important method to improve the surface quality of metal sheet. The reasonable control of process parameters is the key to obtain high-quality polishing. In this paper mechanism of pulse electrochemical polishing of stainless steel were studied using the stainless steel sheets of SUS201, SUS202, and SUS304. The influence of the current density, pulse frequency, duty cycle, and other factors on surface roughness were examined, and the optimal parameters was determined. The research results have directional meaning to the scale polishing of stainless steel-based in manufacturing enterprise.


2014 ◽  
Vol 548-549 ◽  
pp. 496-500
Author(s):  
S. Sonthimool ◽  
S. Prombanpong ◽  
Viboon Tangwarodomnukun

This paper aims at studying the effect of polishing parameters on surface roughness by using the cloth wheel polishing process. Stainless steel was used as a specimen in this study. The investigation firstly accounted for the comparison between two polishing compounds, and the best one was used to be applied in a set of experiment. The effect of spindle speed, current and polishing time on the surface roughness of stainless steel was examined, and the results showed that polishing time and current played the significant role in degree of roughness. The optimum condition under the range of parameters considered in this work was determined, whose surface roughness was about 0.0466 μm.


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