Optimization and Kinetic Study of Biodiesel Production from Diseased Swine Carcasses

2019 ◽  
Vol 13 (4) ◽  
pp. 464-474 ◽  
Author(s):  
Youzhou Jiao ◽  
Yahe Mei ◽  
Le Wang ◽  
Jiaao Liu ◽  
Zhiping Zhang ◽  
...  

The innocuous utilization of diseased swine carcasses is a key issue in reducing environmental pollution and ensuring safety in animal husbandry. In this study, by using fat from diseased swine carcasses as raw materials, response surface experiments were conducted to investigate the influences of reaction time, catalyst concentration, reaction temperature, and methanol/oil molar ratio on the biodiesel purity and the optimum conditions for biodiesel production were determined. Furthermore, three-dimensional (3D) ultrasound assistance was adopted and kinetic analysis was performed. The results show that the influencing factors on biodiesel purity, in descending order, were determined to be reaction temperature > catalyst concentration > reaction time > methanol/oil molar ratio. Moreover, the maximum biodiesel purity was 93.7% under the following optimal conditions: catalyst concentration of 5.0 wt%; reaction temperature of 68 °C; methanol/oil molar ratio of 10:1; reaction time of 37 h. When 3D ultrasound assistance was adopted, the maximum biodiesel purity of 98.1% was obtained for the reaction process of 8 h under the ultrasound power and frequency of 500 W and 20 kHz, respectively. And the esterification reaction time was significantly reduced, compared to without ultrasound assistance. The results of kinetic analysis demonstrate that the reaction rate constants of the ultrasound group were 4.45–5.52 times greater than that of the control group. And the activation energy for the ultrasound group was 25.58 kJ/mol, which is 22.81% lower than that of the control group. This study will help to conduct large-batch biodiesel production from diseased swine carcasses in the future.

2021 ◽  
Vol 29 (4) ◽  
Author(s):  
Ratna Dewi Kusumaningtyas ◽  
Haniif Prasetiawan ◽  
Radenrara Dewi Artanti Putri ◽  
Bayu Triwibowo ◽  
Siti Choirunisa Furi Kurnita ◽  
...  

Nyamplung seed (Calophyllum inophyllum L.) oil is a prospective non-edible vegetable oil as biodiesel feedstock. However, it cannot be directly used in the alkaline catalysed transesterification reaction since it contains high free fatty acid (FFA) of 19.17%. The FFA content above 2% will cause saponification reaction, reducing the biodiesel yield. In this work, FFA removal was performed using sulfuric acid catalysed esterification to meet the maximum FFA amount of 2%. Experimental work and response surface methodology (RSM) analysis were conducted. The reaction was conducted at the fixed molar ratio of nyamplung seed oil and methanol of 1:30 and the reaction times of 120 minutes. The catalyst concentration and the reaction temperature were varied. The highest reaction conversion was 78.18%, and the FFA concentration was decreased to 4.01% at the temperature of 60℃ and reaction time of 120 minutes. The polynomial model analysis on RSM demonstrated that the quadratic model was the most suitable FFA conversion optimisation. The RSM analysis exhibited the optimum FFA conversion of 78.27% and the FFA content of 4%, attained at the reaction temperature, catalyst concentration, and reaction time of 59.09℃, 1.98% g/g nyamplung seed oil, and 119.95 minutes, respectively. Extrapolation using RSM predicted that the targeted FFA content of 2% could be obtained at the temperature, catalyst concentration, and reaction time of 58.97℃, 3%, and 194.9 minutes, respectively, with a fixed molar ratio of oil to methanol of 1:30. The results disclosed that RSM is an appropriate statistical method for optimising the process variable in the esterification reaction to obtain the targeted value of FFA.


RSC Advances ◽  
2015 ◽  
Vol 5 (64) ◽  
pp. 52072-52078 ◽  
Author(s):  
Tianwei Jin ◽  
Bin Wang ◽  
Jinhui Zeng ◽  
Chun Yang ◽  
Yuqi Wang ◽  
...  

The interaction of raw material ratio, reaction temperature and reaction time on the esterification reaction of free fatty acids, and a kinetic analysis of it.


2014 ◽  
Vol 521 ◽  
pp. 72-75
Author(s):  
Xiao Feng Liu

An esterification reaction of monomer acid with methanol using p-toluenesulfonic acid as catalyst for the preparation of biodiesel was studied. The process variables that influence the esterification of monomer acid, such as catalyst concentration, molar ratio of methanol to acid, reaction time and reaction temperature, were investigated and optimized. Through the single factor experiment, the optimum conditions obtained for the esterification were molar ratio of methanol to acid 3:1, usage amount of p-toluenesulfonic acid 6% and reaction time 3h, reaction temperature 70°C.The produced biodiesel was found to exhibit fuel properties within the limits prescribed by the latest American Standards for Testing Material (ASTM) and 0#diesel oil.


2017 ◽  
Vol 2017 ◽  
pp. 1-9 ◽  
Author(s):  
Nichaonn Chumuang ◽  
Vittaya Punsuvon

The present study was performed to optimize a heterogeneous calcium methoxide (Ca(OCH3)2) catalyzed transesterification process assisted with tetrahydrofuran (THF) as a cosolvent for biodiesel production from waste cooking oil. Response surface methodology (RSM) with a 5-level-4-factor central composite design was applied to investigate the effect of experimental factors on the percentage of fatty acid methyl ester (FAME) conversion. A quadratic model with an analysis of variance obtained from the RSM is suggested for the prediction of FAME conversion and reveals that 99.43% of the observed variation is explained by the model. The optimum conditions obtained from the RSM were 2.83 wt% of catalyst concentration, 11.6 : 1 methanol-to-oil molar ratio, 100.14 min of reaction time, and 8.65% v/v of THF in methanol concentration. Under these conditions, the properties of the produced biodiesel satisfied the standard requirement. THF as cosolvent successfully decreased the catalyst concentration, methanol-to-oil molar ratio, and reaction time when compared with biodiesel production without cosolvent. The results are encouraging for the application of Ca(OCH3)2 assisted with THF as a cosolvent for environmentally friendly and sustainable biodiesel production.


2018 ◽  
Vol 2018 ◽  
pp. 1-7 ◽  
Author(s):  
Tanat Chokpanyarat ◽  
Vittaya Punsuvon ◽  
Supakit Achiwawanich

The novel three-dimensionally ordered macroporous (3DOM) CaO/SiO2, 3DOM CaO/Al2O3, and 3DOM Ca12Al14O32Cl2 catalysts for biodiesel transesterification were prepared by sol-gel method. The 3DOM catalysts were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), and Fourier transform infrared spectroscopy (FTIR). The hierarchical porous structure was achieved; however, only 3DOM CaO/Al2O3 and 3DOM Ca12Al14O32Cl2 catalysts were used for transesterification due to high amount of active CaO. Various parameters such as methanol to oil molar ratio, catalyst concentration, reaction time, and their influence on the biodiesel production were studied. The result showed that 99.0% RPO conversion was achieved using the 3DOM Ca12Al14O33Cl2 as a catalyst under the optimal condition of 12 : 1 methanol to oil molar ratio and 6 wt.% catalyst with reaction time of 3 hours at 65°C.


2020 ◽  
Vol 834 ◽  
pp. 16-23
Author(s):  
Pongchanun Luangpaiboon ◽  
Pasura Aungkulanon

Biodiesel was synthesized from direct transesterification of palm oil reacted with methanol in the presence of a suitable catalyst. There is a sequence of three consecutive reversible reactions for the transesterification process. These process parameters were optimized via the hybrid optimization approach of a conventional response surface method and artificial intelligence mechanisms from Sine Cosine and Thermal Exchange Optimization metaheuristics. The influential parameters and their combined interaction effects on the transesterification efficiency were established through a factorial designed experiments. In this study, the influential parameters being optimized to obtain the maximum yield of biodiesel were reaction temperature of 60–150°C, reaction time of 1–6 hours, methanol to oil molar ratio of 6:1–12:1 mol/mol and weight of catalyst of 1–10wt. %. On the first phase, the analysis of variance (ANOVA) revealed the reaction time as the most influential parameter on biodiesel production. Based on the experimental results from the hybrid algorithm via the SCO, it was concluded that the optimal biodiesel yield for the transesterification of palm oil were found to be 100°C for reaction temperature, 4 hours for reaction time, 10:1 wt/wt of ratio methanol to oil and 8% of weight of catalyst with 92.15% and 90.97% of biodiesel yield for expected and experimental values, respectively.


Energies ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 2566 ◽  
Author(s):  
Mohammad Anwar ◽  
Mohammad Rasul ◽  
Nanjappa Ashwath ◽  
Md Rahman

In this study, the production process of second-generation biodiesel from Australian native stone fruit have been optimised using response surface methodology via an alkali catalysed transesterification process. This process optimisation was performed varying three factors, each at three different levels. Methanol: oil molar ratio, catalyst concentration (wt %) and reaction temperature were the input factors in the optimisation process, while biodiesel yield was the key model output. Both 3D surface plots and 2D contour plots were developed using MINITAB 18 to predict optimum biodiesel yield. Gas chromatography (GC) and Fourier transform infrared (FTIR) analysis of the resulting biodiesel was also done for biodiesel characterisation. To predict biodiesel yield a quadratic model was created and it showed an R2 of 0.98 indicating the satisfactory performance of the model. Maximum biodiesel yield of 95.8% was obtained at a methanol: oil molar ratio of 6:1, KOH catalyst concentration of 0.5 wt % and a reaction temperature of 55 °C. At these reaction conditions, the predicted biodiesel yield was 95.9%. These results demonstrate reliable prediction of the transesterification process by Response surface methodology (RSM). The results also show that the properties of the synthesised Australian native stone fruit biodiesel satisfactorily meet the ASTM D6751 and EN14214 standards. In addition, the fuel properties of Australian native stone fruit biodiesel were found to be similar to those of conventional diesel fuel. Thus, it can be said that Australian native stone fruit seed oil could be used as a potential second-generation biodiesel source as well as an alternative fuel in diesel engines.


2020 ◽  
Vol 997 ◽  
pp. 93-101
Author(s):  
Mohd Nurfirdaus Mohiddin ◽  
A.A. Saleh ◽  
Amarnadh N.R. Reddy ◽  
Sinin Hamdan

Heterogeneous catalyst has been viewed as a promising catalyst for biodiesel production. This study employed Turritella terebra (TT) shell as a source for synthesizing heterogeneous CaO catalyst for biodiesel production via transesterification by utilizing chicken fat as a feedstock. The TT shell CaO catalyst was characterized and its catalytic performance was studied. The spectrographic methods that include FTIR, SEM, PSA, and BET-BJH were employed for characterization of the synthesized CaO. The TT shell CaO catalyst optimally produced chicken fat biodiesel (CFB) with reaction parameters at catalyst concentration of 4 wt%, chicken fat to methanol molar ratio of 1:12, reaction temperature of 60°C, and reaction time of 90 min. The optimal yield was 94.03% and the TT shell CaO catalyst still yield 79.19% of CFB on the fifth cycle of reaction. This study has implied that TT shell is a feasible and attractive renewable source of heterogeneous CaO catalyst for biodiesel production.


2013 ◽  
Vol 389 ◽  
pp. 12-16
Author(s):  
Yong Feng Kang ◽  
Hua Jin Shi ◽  
Lin Ge Yang ◽  
Jun Xia Kang ◽  
Zi Qi Zhao

Biodiesel is prepared from waste cooking oil and methanol. The ester exchange reaction is conducted under ultrasonic conditions with alkali as the catalysts. Five factors influencing on the transesterification reaction of biodiesel production are discussed in this study, including the reaction time, reaction temperature, catalyst amount, methanol to oil molar ratio, ultrasonic power. A series of laboratory experiments were carried out to test the conversion of biodiesel under various conditions. The process of biodiesel production was optimized by application of orthogonal test obtain the optimum conditions for biodiesel synthesis. The results showed that the optimum reaction conditions were:molar ratio of oil to methanol 8:1,catalysts 1.2g KOH/100g oil,reaction temperature 70°C, reaction time 50 min,Ultrasonic power 400W. The conversion may up to 96.48%.


2021 ◽  
Vol 3 (2) ◽  
Author(s):  
O. Kuipa ◽  
T. S. Marwizi ◽  
P. K. Kuipa

AbstractThe production of biodiesel from dairy effluent scum using calcined egg shell as the transesterification catalyst has been explored. Eggshell powder was calcined at 900 °C for 3 h and used as catalyst. The influence of methanol-oil molar ratio, catalyst concentration and reaction temperature were studied using Response Surface Methodology employing a Central Composite Rotatable Design. An empirical model that relates the yield of biodiesel to the studied factors was obtained. The model has high statistical significance at 95% confidence interval with R2 and adjusted R2 values of 96.31% and 95.75% respectively. Results showed that among the three studied factors, the methanol-oil molar ratio had the greatest contribution to the yield of dairy effluent scum derived biodiesel followed by reaction temperature and finally, the catalyst concentration. Significant interaction effects were also present between methanol-oil ratio and catalyst, catalyst and reaction temperature and methanol-oil ratio and reaction temperature. Accordingly, the optimal variable settings were 14.355:1 methanol-oil molar ratio, 3.09% catalyst loading by weight of pre-treated dairy scum oil and 55.20°C reaction temperature; with a corresponding yield of 92.72%.


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