Surge protection of centrifugal compressors using advanced anti-surge control system

2021 ◽  
pp. 002029402098337
Author(s):  
Arslan Ahmed Amin ◽  
Muhammad Taimoor Maqsood ◽  
Khalid Mahmood-ul-Hasan
Keyword(s):  
Pid Control ◽  
Oil And Gas ◽  
Superior Performance ◽  
Suction Pressure ◽  
Centrifugal Compressors ◽  
Long Distance ◽  
Emergency Shutdown ◽  
Open Operation ◽  
Surge Control ◽  
Surge Protection

Centrifugal Compressors (CCs) are widely used equipment to transport the natural gas over long-distance pipelines from the gas processing facility to end consumers. Surge protection is of vital importance for such compressors to avoid costly damage to machine and production loss due to process interruption. In this paper, the dynamic behaviour of CCs has been studied during four critical scenarios: high header pressure, low suction pressure, startup of the new unit, and emergency shutdown of the unit. The dynamic simulation has been carried out using HYSYS software and validated with an industrial scale CC plant. The advanced Anti-Surge Control (ASC) consists of a split PID control in contrast to conventional PID control. The simulation results demonstrate the superior performance of advanced ASC over a conventional one for the severe surge in the event of high header pressure and low suction pressure. The occurrence of surge during start-up and the emergency shutdown was handled with the full open operation of the Anti-Surge Valve (ASV). The proposed algorithm has proved successful in protecting the compressor during fast transients of the operating point towards the surge limit line. The study is significant for the oil and gas plants and other process industry professionals for designing effective ASC systems.

Design and Optimization of Multi-Stage Centrifugal Compressors With Uncertainty Quantification of Off Design Performance

2017 ◽  
Author(s):  
A. Romei ◽  
R. Maffulli ◽  
C. Garcia Sanchez ◽  
S. Lavagnoli
Keyword(s):  
Uncertainty Quantification ◽  
Oil And Gas ◽  
Low Cost ◽  
Design Procedure ◽  
Design Tool ◽  
Test Case ◽  
Centrifugal Compressors ◽  
Design Performance ◽  
Leading Role ◽  
Multi Stage

The use of multi-stage centrifugal compressors carries out a leading role in oil and gas process applications. Green operation and market competitiveness require the use of low-cost reliable compression units with high efficiencies and wide operating range. A methodology is presented for the design optimization of multi-stage centrifugal compressors with prediction of the compressor map and estimation of the uncertainty limits. A one-dimensional (1D) design tool has been developed that automatically generates a multi-stage radial compressor satisfying the target machine requirements based on a few input parameters. The compressor performance map is then assessed using the method proposed by Casey-Robinson [1], and the approach developed by Al-Busaidi-Pilidis [2]. The off-design performance method relies on empirical correlations calibrated on the performance maps of many single-stage centrifugal compressors. An uncertainty quantification study on the predicted performance maps was conducted using Monte Carlo method (MCM) and generalized Polynomial Chaos Expansion (gPCE). Finally, the design procedure has been coupled to an in-house optimizer based on evolutionary algorithms. The complete design procedure has been applied to a multi-stage industrial compressor test case. A multi-objective optimization of a multi-stage industrial compressor has been performed targeting maximum compressor efficiency and flow range. The results of the optimization show the existence of optimum compressor architectures and how the Pareto fronts evolve depending on the number of stages and shafts.

Variable structure surge control for constant speed centrifugal compressors

2009 ◽  
Vol 17 (7) ◽  
pp. 815-833 ◽  
Author(s):  
Raef S. Shehata ◽  
Hussein A. Abdullah ◽  
Fayez F.G. Areed
Keyword(s):  
Variable Structure ◽  
Constant Speed ◽  
Centrifugal Compressors ◽  
Surge Control

scholarly journals Study on the Surveillance System of Water Stage Used the Resonator Pressure Transducer and Wireless Connectivity

2018 ◽  
Vol 228 ◽  
pp. 02001
Author(s):  
Bing Han ◽  
Qiang Fu
Keyword(s):  
Surveillance System ◽  
Pressure Transducer ◽  
Oil And Gas ◽  
Low Cost ◽  
Regional Scale ◽  
Time Data ◽  
Long Distance ◽  
Hydrogeological Parameters ◽  
Water Stage ◽  
Wireless Connectivity

For the sake of ameliorating the faultiness of low precision for conventional surveillance methods of water stage, and realize the goal of real time data collection, automated actions and long-distance conveying, we have designed a novel surveillance system of water stage with the resonator pressure transducer and wireless connectivity technologies. The surveillance system of water stage has come into service in a field experiment project of a certain oil and gas pipeline engineering. By analyzing and comparing the results of experiments, the system has the merits of high agility, reliability, instantaneity and accuracy, low cost, capacity of resisting disturbance, which making it ideal for use in unattended supervising of water stage for multi-spots observation based on regional scale. The surveillance system can well satisfy the actual demand of auto hydrogeological parameters monitoring for geotechnical engineering.

An Outright Success in Oil and Gas Production Arise from Surface Facility Modification – Story of Ujung Pangkah Field

2021 ◽  
Author(s):  
Ameria Eviany ◽  
Ifani Ramadhani ◽  
Cio Mario ◽  
Anang Nugrahanto ◽  
Harris Pramana ◽  
...  
Keyword(s):  
Oil And Gas ◽  
Gas Production ◽  
Critical Surface ◽  
Operating Pressure ◽  
Suction Pressure ◽  
Pressure System ◽  
Oil And Gas Production ◽  
Wellhead Pressure ◽  
Pressure Depletion ◽  
Gas Lift

Abstract The two most common challenges on the oil and gas production today are the flowing production under natural pressure depletion and the surface facility capacity limitation. Ujung Pangkah field is no exception regarding finding a method to overcome this problem. It compelled to embolden many strategies to ensure the continuity of oil and gas production. Production enhancement initiatives were delivered through both Subsurface and Surface sides. SAKA Energi Indonesia, as the operator of Pangkah PSC, proved that Surface Modification approach increased the oil and gas production. Historically, gas lift injection dependency in all production wells force a continuous operation of Gas Lift Compressor (GLC) unit to supply gas lift. However, GLC as a production backbone is no longer sustainable, it has reached its maximum limit and unable to fulfil the gas lift rate requirement for all wells. Furthermore, the changing flowing conditions – low gas feeding - from wells are relatable to most of the critical surface equipment. Considering all the challenges faced in Ujung Pangkah field, SAKA developed initiatives on MP Compressor and GLC configuration by performing compressors restaging. The equipment modifications started out with restaging the MP Compressor (MPC) that led to MP Separator operating pressure reduction – from 22 barg down to 16 barg. Pressure changes on MP Separator also directly affected the GLC system since it works on the same pipeline header. Technical assessment analysis for other corresponding equipment were performed to verify if each of the equipment's operating boundary could accommodate lower pressure at the facility. Compressor restaging has direct and indirect impacts. The direct impacts are decrease in suction pressure, increase in gas lift rates, and decrease in flowing of suction pressure due to the pressure at wellhead. The indirect impact is production gain from wells by lowering the wellhead pressure. Particularly in the pressure depletion case, this initiative could extend the lifetime of the wells. Production gain was quantified after compressor restaging and pressure system lower to 16 barg. The gain from this method was 3 MMscfd and ~400 BOPD.

Matching of Synchronous Motors and Centrifugal Compressors: Oil and Gas Industry Practice

2020 ◽  
Author(s):  
Matt Taher ◽  
Dragan Ristanovic ◽  
Cyrus Meher-Homji ◽  
Pradeep Pillai
Keyword(s):  
Centrifugal Compressor ◽  
Oil And Gas ◽  
Reactive Power ◽  
Oil And Gas Industry ◽  
Synchronous Motor ◽  
Variable Frequency ◽  
Centrifugal Compressors ◽  
Gas Industry ◽  
Variable Frequency Drive ◽  
Synchronous Motors

Abstract Synchronous motor driven centrifugal compressors are widely used in the oil and gas industry. In evaluating the optimum selection of synchronous motor drivers for centrifugal compressors, it is important to understand the factors influencing a proper match for a centrifugal compressor and its synchronous motor driver. The buyer should specify process requirements and define possible operating scenarios for the entire life of the motor driven centrifugal compressor train. The compressor designer will use the buyer-specified process conditions to model the aerothermodynamic behavior of the compressor and characterize its performance. Performance, controllability, starting capabilities as well as the optimum power margin required for a future-oriented design must also be considered. This paper reviews the criteria for evaluating the optimal combination of a centrifugal compressor and its synchronous motor driver as an integral package. It also addresses API standard requirements on synchronous motor driven centrifugal compressors. Design considerations for optimal selection and proper sizing of compressor drivers include large starting torque requirements to enable compressor start from settle-out conditions and to prevent flaring are addressed. Start-up capabilities of the motor driver can significantly impact the reliability and operability of the compressor train. API 617 on centrifugal compressors refers to API 546 for synchronous motor drivers. In this paper, requirements of API 617 and 546 are reviewed and several important design and sizing requirements are presented. In the effort to optimize plant design, and maintain the performance requirements, the paper discusses optimization options, such as direct on-line starting method to explore the motor rating limits, and the use of synchronous motors for power factor correction to eliminate or reduce the need for reactive power compensation by capacitor banks. This paper presents a novel approach to show constant reactive power lines on traditional V curves. It also complements capability curves of synchronous motors with lines of constant efficiency. The paper discusses variable frequency drive options currently used for synchronous motors in compressor applications. The paper addresses the available variable frequency drive types, their impact on the electrical grid, and motor design considerations with a view to summarizing factors important to the selection of variable frequency drives.

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