Preparation of fluorescent thermoplastic polyurethane microcellular foam films blown by supercritical CO2

2019 ◽  
Vol 55 (5) ◽  
pp. 483-505 ◽  
Author(s):  
Shiping Wang ◽  
Shuaiwei Xue ◽  
Chengbiao Ge ◽  
Qian Ren ◽  
Dan Zhao ◽  
...  
2022 ◽  
Vol 57 ◽  
pp. 101887
Author(s):  
Xiulu Gao ◽  
Yichong Chen ◽  
Peng Chen ◽  
Zhimei Xu ◽  
Ling Zhao ◽  
...  

2018 ◽  
Vol 9 (1) ◽  
pp. 33
Author(s):  
Faidliyah Nilna Minah ◽  
Firman Kurniawansyah ◽  
S Sumarno

Processing technology of microcellular plastic represents development of foaming conventional plastic process. The processing of microcellular plastic has been acknowledged as eco-friendly technology because this plastic is produced by the use of benign supercritical carbon dioxide gas as blowing agent. In this work, the samples polystyrene and additive were saturated with supercritical CO2 at various saturation pressures from 10-22 MPa (at around glass transition temperature of 95 oC and 80 oC) When the saturation time was accomplished, the solution was decompressed rapidly into atmospheric pressure. The samples were placed in the vessel heated and completed by flowing of carbon dioxide as cooler gas into the vessel. The samples were characterized to observe volume expansion ratio, cell density, average cell diameter and surface fractured with Scanning Electron Microscopy. The microcellular foam of plastic product of PS system has cell diameter between 3.970-9.933 μm , cell density between 9.14x104 – 6.24x109 cell/ cm3. PS-CaCO3 system has cell diameter between 3.501-8.050 μm, cell density between 3.31x107 – 1.10x1011 cell/cm3, while PS-coconut fiber system hascell diameter between 2.520-8.414 μm, cell density between 1.50x108 -1.60x1010 cell/cm3 at various pressure.Keywords: polystyrene, microcellular foam plastic, supercritical CO2, CaCO3additive, coconut fiber additive.  AbstrakProses pembuatan plastik mikroseluler merupakan pengembangan dari proses pembuatan foam plastik konvensional. Plastik mikroseluler menggunakan fluida superkritis seperti CO2 dan N2 sebagai blowing agent yang ramah terhadap lingkungan, sehingga proses pembuatan foam plastik mikroseluler dikenal sebagai teknologi ramah lingkungan. Penelitian ini menggunakan sampel polistirena yang dicampur dengan partikel kalsium karbonat atau sabut kelapa dengan konsentrasi 5% yang diproses pada kondisi tekanan 10-22 MPa (T = 95 oC dan 80 oC). Setelah kondisi yang diinginkan tercapai dilakukan dekompresi secara mendadak menuju tekanan atmosfer, dan dilanjutkan dengan proses pemanasan, diakhiri dengan mengalirkan gas CO2 sebagai pendingin. Selanjutnya sampel dikarakterisasi untuk mengetahui rasio volume ekspansi foam, densitas sel, diameter rata-rata sel dan struktur foam yang dihasilkan dengan Scanning Electron Microscope. Pada penelitian ini didapatkan pada sistem PS Murni menghasilkan diameter sel antara 3,970-9,933 μm dan densitas sel 9,14x104 - 6,24x109 cell/cm3. Sistem PS-CaCO3 menghasilkan diameter sel antara 3,501-8,050 μm dan densitas sel 3,31x107 - 1,10x1011 cell/cm3, dan pada sistem PS-Sabut kelapa menghasilkan diameter sel antara 2,520-8,414 μm dan densitas sel 1,50x108 - 1,60x1010 cell/cm3 pada berbagai variasi tekanan.Kata kunci : polistirena, foam plastik mikroseluler, CO2 superkritis, aditif CaCO3, aditif sabut kelapa.


2016 ◽  
Vol 53 (2) ◽  
pp. 135-150 ◽  
Author(s):  
Chien-Chia Chu ◽  
Shu-Kai Yeh ◽  
Sheng-Ping Peng ◽  
Ting-Wei Kang ◽  
Wen-Jeng Guo ◽  
...  

Thermoplastic polyurethane possesses many special characteristics. Its flexibility, rigidity, and elasticity can be adjusted by controlling the ratio of soft segments to hard segments. Due to its versatile physical properties, thermoplastic polyurethane is commonly used in transportation, construction, and biomaterials. However, methods for thermoplastic polyurethane foam production using CO2 are still under investigation. We have previously prepared nanoporous thermoplastic polyurethane foam using commercially available thermoplastic polyurethane; however, in this study, thermoplastic polyurethane was synthesized using 4,4′-methylenebis(phenyl isocyanate), poly(propylene glycol) and 1,4-butanediol, without solvents, using a pre-polymer method. The properties of the synthesized thermoplastic polyurethane were characterized by Fourier transform infrared spectroscopy, thermal analysis, and their mechanical properties were measured. The synthesized thermoplastic polyurethane was foamed by batch foaming using supercritical CO2 as the blowing agent. The effect of saturation temperature and saturation time on the cell morphology of the thermoplastic polyurethane foam was examined.


2001 ◽  
Vol 148 (1) ◽  
pp. A94 ◽  
Author(s):  
P. Gouérec ◽  
H. Talbi ◽  
D. Miousse ◽  
F. Tran-Van ◽  
L. H. Dao ◽  
...  

Polymers ◽  
2021 ◽  
Vol 13 (4) ◽  
pp. 656
Author(s):  
Tao Zhang ◽  
Seung-Jun Lee ◽  
Yong Hwan Yoo ◽  
Kyu-Hwan Park ◽  
Ho-Jong Kang

Expanded thermoplastic polyurethane (ETPU) beads were prepared by a supercritical CO2 foaming process and compression molded to manufacture foam sheets. The effect of the cell structure of the foamed beads on the properties of the foam sheets was studied. Higher foaming pressure resulted in a greater number of cells and thus, smaller cell size, while increasing the foaming temperature at a fixed pressure lowered the viscosity to result in fewer cells and a larger cell size, increasing the expansion ratio of the ETPU. Although the processing window in which the cell structure of the ETPU beads can be maintained was very limited compared to that of steam chest molding, compression molding of ETPU beads to produce foam sheets was possible by controlling the compression pressure and temperature to obtain sintering of the bead surfaces. Properties of the foam sheets are influenced by the expansion ratio of the beads and the increase in the expansion ratio increased the foam resilience, decreased the hardness, and increased the tensile strength and elongation at break.


Processes ◽  
2021 ◽  
Vol 9 (9) ◽  
pp. 1650
Author(s):  
Yu-Ting Hsiao ◽  
Chieh-Ming Hsieh ◽  
Tsung-Mao Yang ◽  
Chie-Shaan Su

In this study, a case study to produce microcellular foam of a commercial thermoplastic polyurethane (TPU) through the supercritical carbon dioxide (CO2) foaming process is presented. To explore the feasibility of TPU in medical device and biomedical application, a soft TPU with Shore hardness value of 70A was selected as the model compound. The effects of saturation temperature and saturation pressure ranging from 90 to 140 °C and 90 to 110 bar on the expansion ratio, cell size and cell density of the TPU foam were compared and discussed. Regarding the expansion ratio, the effect of saturation temperature was considerable and an intermediate saturation temperature of 100 °C was favorable to produce TPU microcellular foam with a high expansion ratio. On the other hand, the mean pore size and cell density of TPU foam can be efficiently manipulated by adjusting the saturation pressure. A high saturation pressure was beneficial to obtain TPU foam with small mean pore size and high cell density. This case study shows that the expansion ratio of TPU microcellular foam could be designed as high as 4.4. The cell size and cell density could be controlled within 12–40 μm and 5.0 × 107–1.3 × 109 cells/cm3, respectively.


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