Investigation of electromagnetic shielding properties of needle-punched nonwoven fabrics with stainless steel and polyester fiber

2012 ◽  
Vol 83 (8) ◽  
pp. 849-858 ◽  
Author(s):  
Mustafa Sabri Ozen ◽  
Erhan Sancak ◽  
Ali Beyit ◽  
Ismail Usta ◽  
Mehmet Akalin
2020 ◽  
Vol 32 (5) ◽  
pp. 677-690
Author(s):  
Xinjin Liu ◽  
Xinxin Yan ◽  
Xuzhong Su ◽  
Juan Song

PurposeWith the popularization of electronic products, the electromagnetic radiation pollution has been the fourth largest pollution after water, air and noise pollution. Therefore, electromagnetic shielding property of textiles is attracting more attention. In this paper, the properties of electromagnetic shielding yarns and fabrics were studied.Design/methodology/approachTen kinds of yarn, stainless steel short fiber and polyester blend yarn with three different blending ratios T/S 90/10, T/S 80/20 and T/S 70/30, stainless steel short fiber, polyester and cotton blend yarn with blending ratio C/T/S 35/35/30, core-spun yarn with one 30 um stainless steel filament C/T28tex/S(30 um), core-spun yarn with two 15 um stainless steel filaments (C/T28tex/S(15 um)/S(15 um)), twin-core-spun yarn with one 30 um stainless steel filament and one 50D spandex filament C/T28tex/S(30 um)/SP(50D), sirofil wrapped yarn with one 30 um stainless steel filament feeding from left S(30 um)+C/T28tex, sirofil wrapped yarn with one 30 um stainless steel filament feeding from right C/T28tex+S(30 um), sirofil wrapped yarn with two 15 um stainless steel filaments feeding from two sides S(15 um)+C/T28tex+ S(15 um), were spun. The qualities of spun yarns were measured. Then, for analyzing the electromagnetic shielding properties of fabrics made of different spun yarns, 20 kinds of fabrics were woven.FindingsThe tested results show that comparing to the T/S 80/20 blend yarn, the resistivity of composite yarns with the same ratio of the stainless steel filament is smaller. The possible reason is that comparing to the stainless steel short fiber, the conductivity of stainless steel filament is better because of the continuous distribution of stainless steel in the filament. Comparing with the core-spun yarn, the conductivity of the sirofil wrapped yarn is a little better. Comparing to the fabric woven by the blend yarn, the electromagnetic shielding of the fabric woven by the composite yarn is better, and comparing to the fabric woven by the core-spun yarn, the electromagnetic shielding of the fabric woven by the sirofil yarn is a little better. The possible reason is that the conduction network can be produced by the stainless steel filament wrapped on the staple fiber yarn surface in the fabric, and the electromagnetic wave can be transmitted in the network.Originality/valueIn this paper, the properties of electromagnetic shielding yarns and fabrics were studied. Ten kinds of yarn, including three stainless steel short fiber and polyester blend yarns, one stainless steel short fiber, polyester and cotton blend yarn, two core-spun yarns, one twin-core-spun yarn, three sirofil wrapped yarn, were spun. Then, for analyzing the electromagnetic shielding properties of fabrics made of different spun yarns, 20 kinds of fabrics were woven. The effects of fabric warp and weft densities, fabric structures, yarn kinds, yarn distributions in the fabric on electromagnetic shielding were analyzed.


2012 ◽  
Vol 7 (4) ◽  
pp. 155892501200700 ◽  
Author(s):  
Fatma Ceken ◽  
Gulsah Pamuk ◽  
Ozan Kayacan ◽  
Ahmet Ozkurt ◽  
Şebnem Seçkin Ugurlu

In this study, stainless steel conductive yarns with 500 tex fineness and 14 Ω/m linear resistances were inserted into the reverse side of the knitted fabrics made from acrylic yarns. Six types of knitted fabrics with conductive yarns were produced on an E=7 gauge electronic flat bed knitting machine. Then the electromagnetic shielding efficiency (EMSE) of the sample fabrics were measured in the frequency range of 750 MHz – 3000 MHz. The EMSE variations of the sample fabrics having conductive yarns with respect to fabric structure and polarization type (vertical and horizontal) were also investigated. It was observed that the same samples showed different behaviors and have dissimilar EMSE values in different polarization conditions. When compared to horizontal polarization measurements, the vertical measurement results gave better EMSE values.


2015 ◽  
Vol 10 (1) ◽  
pp. 155892501501000
Author(s):  
Mustafa Sabri Özen

The number of electrical and electronic devices in our daily life has increased. The devices produce electromagnetic waves which harm human and environments. In recent years, there has been an increasing interest in the reduction and control of electromagnetic waves. The paper focuses on shielding of electromagnetic waves of nonwoven fabrics produced with needle punching technology from conductive stainless steel fibers. The needle punched nonwoven fabrics were produced with carding and needle punching technology by blending stainless steel fibers and normal staple polyester fibers at different ratios for electromagnetic shielding applications. The electromagnetic shielding effectiveness of the nonwoven fabrics with conductive stainless steel fibers was tested. After blending of stainless steel fibers and normal polyester fibers, the webs were formed by a wool-type carding machine and the after web folding operation, the webs were bonded by needle punching at constant working parameters. During production, the needle punch densities per cm2 and needle penetration depth per mm were kept constant. Bulky needle punched nonwoven fabrics with low needling density were produced. The main objective of our research was to develop the nonwoven fabric for shielding against electromagnetic waves. In addition, the effect of the stainless steel fiber ratio used in the needle punched nonwoven fabrics on electromagnetic shielding effectiveness was investigated. After production, the thicknesses of the needle punched nonwoven fabrics were tested. The electromagnetic shielding effectiveness, reflection and absorption values of the needle punched nonwoven fabric samples were measured at the frequency range of 15-3000MHz and presented in table and graphics. As the ratio of stainless steel fibers used in the nonwoven fabric increased, Electromagnetic shielding effectiveness values (EMSE) were increased in a linear manner and obtained results were discussed. It was found that the electromagnetic waves were shielded about 90% at high frequencies, 85% at medium frequencies, and 80% at low frequencies by needle punched nonwoven fabric with 5% conductive stainless steel fiber. The EMSE values such as 20dB, 25dB and 45dB were obtained at low frequency ranges (0–300MHz and 25dB, medium frequency ranges, 300-1200MHz and 45dB, and high frequency ranges, 1200-3000MHz) with the needle punched nonwoven fabric containing 25% conductive stainless steel fiber.


2015 ◽  
Vol 342 ◽  
pp. 120-126 ◽  
Author(s):  
Wei Wang ◽  
Weiya Li ◽  
Cuicui Gao ◽  
Weicheng Tian ◽  
Bin Sun ◽  
...  

2010 ◽  
Vol 115 (3) ◽  
pp. 1306-1314 ◽  
Author(s):  
Varij Panwar ◽  
Jong-Oh Park ◽  
Suk-Ho Park ◽  
Sanjeev Kumar ◽  
R. M. Mehra

2018 ◽  
Vol 49 (3) ◽  
pp. 365-382 ◽  
Author(s):  
Jia-Horng Lin ◽  
Ting An Lin ◽  
Ting Ru Lin ◽  
Jia-Ci Jhang ◽  
Ching-Wen Lou

In this study, a composite plain material is composed of woven fabrics containing metal wire with shielding ability and polyester filament that can provide flexibility and far-infrared emissivity. Furthermore, a wrapping process is used to form metal/far-infrared–polyester wrapped yarns, which are then made into metal/far-infrared–polyester woven fabrics. The effects of using stainless steel wire, Cu (copper) wire, or Ni–Cu (nickel-coated copper) wire on the wrapped yarns and woven fabrics are examined in terms of tensile properties, electrical properties, and electromagnetic shielding effectiveness. Moreover, SS+Cu+Ni-Cu woven fabrics have maximum tensile strength, while SS+Ni-Cu woven fabrics have the maximum elongation and SS+Cu+Ni-Cu woven fabrics have the lowest surface resistivity. Stainless steel composite woven fabrics have far-infrared emissivity of 0.89 when they are composed of double layers. electromagnetic shielding effectiveness test results indicate that changing the number of lamination layers and lamination angle has a positive influence on electromagnetic shielding effectiveness of woven fabrics. In particular, SS+Cu+Ni-Cu woven fabrics exhibit electromagnetic shielding effectiveness of −50 dB at a frequency of 2000–3000 MHz when they are laminated with three layers at 90°.


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