On thermal stress and fatigue life evaluation in work rolls of hot rolling mill

2012 ◽  
Vol 47 (5) ◽  
pp. 297-312 ◽  
Author(s):  
Denis Benasciutti
2013 ◽  
Vol 814 ◽  
pp. 1-6
Author(s):  
Olga Krivtsova ◽  
Alexandr Viventsev ◽  
Vitaly Talmazan ◽  
Dinislyam Musin ◽  
Alexandr Arbuz

The influence of used work rolls profiling on the quality of hot rolled metal was studied. The defect non-flatness is the main reason for hot rolled metal rejection to second grade at the continuous hot rolling mill 1700 of ArcelorMittal Temirtau JSC. The most optimal among studied profiling is concave profiling with average cumulative value ΣΔ=1.71mm. This is evidenced by the least volume of hot rolled metal, rejected to the second grade due to non-flatness.There were mathematical models developed, forecasting the volume of metal, rolled with the defect non-flatness with definite cumulative profiling of work rolls.


Author(s):  
Hiroshi NOGUCHI ◽  
Hisashi HIRAOKA ◽  
Yasuo WATANABE ◽  
Yasuhiro SAYAMA

Author(s):  
E. N. Shiryaeva ◽  
M. A. Polyakov ◽  
D. V. Terent'ev

Complexity of modern metallurgical plants, presence of great number of horizontal and vertical interactions between their various structural subdivisions makes it necessary to apply a systems analysis to elaborate effective measures for stable development of a plant operation. Among such measures, digitalization of a plant is widespread at present. To implement the digitalization it is necessary to have clear vision about links at all the levels of the technological system of a plant. A terminology quoted, accepted in the existing regulatory documents for defining of conceptions, comprising the technological system. It was shown, that the following four hierarchical levels of technological systems are distinguished: technological systems of operations, technological systems of processes, technological systems of production subdivisions and technological systems of plants. A hierarchical scheme of technological systems of hot-rolled sheet production at an integrated steel plant presented. Existing horizontal and vertical links between the basic plant’s shops shown. Peculiarities of flows of material, energy and information at the operation “rolling” of the technological system “hot rolling of a steel sheet” considered. As a technical system of the technological process of the hot rolling, the hot rolling mill was chosen. A structural diagram of the hot rolling mill was elaborated, the mill being consisted of reheating furnaces, roughing and finishing stand groups, with an intermediate roll-table between them, and down-coilers section. Since the rolling stands are the basic structural elements of the hot rolling mill, structural diagrams of a roughing and a finishing stands were elaborated. Results of the systems analysis of the technological and technical systems, hierarchically linked in the process of steel sheet hot rolling, can be applied for perfection of organization structure of the whole plant, as well as for elaboration mathematical models of a system separate elements functioning, which is a necessary condition for a plant digitalization.


Metals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 869
Author(s):  
Rongrong Peng ◽  
Xingzhong Zhang ◽  
Peiming Shi

Based on the analysis of the influence of roll vibration on the elastoplastic deformation state of a workpiece in a rolling process, a dynamic rolling force model with the hysteresis effect is established. Taking the rolling parameters of a 1780 mm hot rolling mill as an example, we analyzed the hysteresis between the dynamic rolling force and the roll vibration displacement by varying the rolling speed, roll radius, entry thickness, front tension, back tension, and strip width. Under the effect of the dynamic rolling force and considering the nonlinear effect between the backup and work rolls as well as the structural constraints on the rolling mill, a hysteretic nonlinear vertical vibration model of a four-high hot rolling mill was established. The amplitude-frequency equations corresponding to 1/2 subharmonic resonance and 1:1 internal resonance of the rolling mill rolls were obtained using a multi-scale approximation method. The amplitude-frequency characteristics of the rolling mill vibration system with different parameters were studied through a numerical simulation. The parametric stiffness and nonlinear stiffness corresponding to the dynamic rolling force were found to have a significant influence on the amplitude of the subharmonic resonance system, the bending degree of the vibration curve, and the size of the resonance region. Moreover, with the change in the parametric stiffness, the internal resonance exhibited an evident jump phenomenon. Finally, the chaotic characteristics of the rolling mill vibration system were studied, and the dynamic behavior of the vibration system was analyzed and verified using a bifurcation diagram, maximum Lyapunov exponent, phase trajectory, and Poincare section. Our research provides a theoretical reference for eliminating and suppressing the chatter in rolling mills subjected to an elastoplastic hysteresis deformation.


2019 ◽  
Vol 893 ◽  
pp. 1-5 ◽  
Author(s):  
Eui Soo Kim

Pressure vessels are subjected to repeated loads during use and charging, which can causefine physical damage even in the elastic region. If the load is repeated under stress conditions belowthe yield strength, internal damage accumulates. Fatigue life evaluation of the structure of thepressure vessel using finite element analysis (FEA) is used to evaluate the life cycle of the structuraldesign based on finite element method (FEM) technology. This technique is more advanced thanfatigue life prediction that uses relational equations. This study describes fatigue analysis to predictthe fatigue life of a pressure vessel using stress data obtained from FEA. The life prediction results areuseful for improving the component design at a very early development stage. The fatigue life of thepressure vessel is calculated for each node on the model, and cumulative damage theory is used tocalculate the fatigue life. Then, the fatigue life is calculated from this information using the FEanalysis software ADINA and the fatigue life calculation program WINLIFE.


Sign in / Sign up

Export Citation Format

Share Document