scholarly journals Stress concentration and optimal design of pinned connections

2019 ◽  
Vol 54 (2) ◽  
pp. 95-104 ◽  
Author(s):  
Niels Leergaard Pedersen
Keyword(s):  
Stress Concentration ◽  
Stress Concentration Factor ◽  
Concentration Factor ◽  
Mechanical Engineering ◽  
Maximum Stress ◽  
Civil Engineering ◽  
Three Dimension ◽  
Element Analysis ◽  
Standard Design ◽  
Connection Type

A pinned connection or lug joint is a common connection type used both in civil engineering and mechanical engineering. In civil engineering, this connection is used for assembling truss members, and in mechanical engineering, this connection type is widely used in machine elements. The standard design is with a circular pin. The stress concentration factor size depends on the tolerances between pin and assembled parts and also by the three-dimensional design. Relatively different maximum stress values are seen depending on the modelling being done in two dimension (with assumptions) or in full three dimension. The focus in the present article is on the two-dimensional design and minimizing the maximum stress. It is shown that not only the contact geometry is important for reducing the stress, the external design is equally important. By finite element analysis including contact modelling, it is shown that reduction in the stress concentration factor of up to 18% is possible.

Elastic Stress Concentration Factors (Kt) by Stress Gradient Method Using FEA

1996 ◽  
Author(s):  
Ajay Garg ◽  
Ravi Tetambe
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Stress Concentration ◽  
Stress Concentration Factor ◽  
Concentration Factor ◽  
Maximum Stress ◽  
Elastic Stress ◽  
Stress Gradient ◽  
Nominal Stress ◽  
Element Analysis

Abstract The elastic stress concentration factor, Kt, is critical in determining the life of machines, especially in the case of notched components experiencing high cycle fatigue. This Kt is defined as the ratio of the maximum stress (σmax) at the notch to the nominal stress (σnom) in the region away from the notch effect. For simple geometries such as, plate with a hole, calculation of Kt from either closed form solution or from making simple but valid assumptions is possible [1,2]. However, for complex machine components such data is usually not available in the literature. Using Kt values from the simple geometries may lead to either over or under estimation of the real Kt for such complex geometries. Such error can then further lead to a substandard product or a product which is overdesigned and expensive. Present paper outlines a methodology for computing reasonably accurate elastic stress concentration factor, Kt, using finite element analysis (FEA) tool. The maximum stress (σmax) is readily available from the finite element analysis. The nominal stress (σnom) near the stress concentration is however can not be directly extracted from the FEA results. A novel approach of estimating reasonably accurate σnom is presented in this paper. This approach is based on selecting the correct path at the stress concentration region, post processing the stress and the stress gradient results along that path and identifying the cut of point where stress concentration effect begins to take place. This methodology is first validated using two examples with known Kt and later applied to a real world problem.

Numerical Investigation of Stress Concentration Factor at Irregular Corrosion Pit Under Tension-Torsion Loading

2014 ◽  
Author(s):  
Yuhui Huang ◽  
Chengcheng Wang ◽  
Shan-Tung Tu ◽  
Fu-Zhen Xuan ◽  
Takamoto Itoh
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Stress Concentration ◽  
Aspect Ratio ◽  
Stress Concentration Factor ◽  
Concentration Factor ◽  
Three Dimensional ◽  
Element Analysis ◽  
Stress Concentration Factors ◽  
Local Dissolution

Finite element analysis is adopted to study the stress concentration of pit area under tension-torsion loading. The stress concentration factors under regular evolution and irregular evolution of pits are investigated by conducting a series of three-dimensional semi-elliptical pitted models. Based on the finite element analysis, it can be concluded that pit aspect ratio (a/2c) is a significant parameter affecting stress concentration factor (SCF) for regular evolution pits. Pits, having higher aspect ratio, are very dangerous form and can cause significant reduction in the load carrying capacity. When local dissolution occurs in the pitting area, SCF will have a sharp increase, it is more probable for a crack to initiate from these areas compared with pits for regular evolution. Furthermore, local dissolution coefficient is proposed to study effect of local dissolution within the pit on SCF.

Theoretical Analysis and Experimental Verification of the Stress Concentration Factor at the Steel Tube-Welded Hollow Sphere Connection Node

2016 ◽  
Vol 851 ◽  
pp. 739-744
Author(s):  
Bo Li ◽  
Hong Gang Lei ◽  
Xu Yang
Keyword(s):  
Finite Element ◽  
Stress Concentration ◽  
Theoretical Analysis ◽  
Hollow Sphere ◽  
Stress Concentration Factor ◽  
Concentration Factor ◽  
Hot Spot ◽  
Steel Tube ◽  
Element Analysis ◽  
Hot Spot Stress

In this paper, the author uses ANSYS, the software of finite element analysis, to establish the finite element model, the hot spot stress value of different connection structures of steel tube-welded hollow sphere under uniaxial elongation has been analyzed, the theoretical stress concentration factor of this joint has been obtained. Through the static test on the four typical test-piece, 26 steel tube-welded hollow spherical nodes in total, the actually measured stress concentration factor of the joints has been obtained. The theoretical analysis basically coincides with the law of stress concentration factor obtained from the test results.

Three-Dimensional Elastic Stress Fields of Finite Thickness Plates with Elliptical Hole

2007 ◽  
Vol 353-358 ◽  
pp. 74-77
Author(s):  
Zheng Yang ◽  
Chong Du Cho ◽  
Ting Ya Su ◽  
Chang Boo Kim ◽  
Hyeon Gyu Beom
Keyword(s):  
Stress Concentration ◽  
Plane Strain ◽  
Plane Stress ◽  
Stress Concentration Factor ◽  
Concentration Factor ◽  
Maximum Stress ◽  
Elastic Stress ◽  
Finite Thickness ◽  
Plate Thickness ◽  
Three Dimensional

Based on detailed three-dimensional finite element analyses, elastic stress and strain field of ellipse major axis end in plates with different thickness and ellipse configurations subjected to uniaxial tension have been investigated. The plate thickness and ellipse configuration have obvious effects on the stress concentration factor, which is higher in finite thickness plates than in plane stress and plane strain cases. The out-of-plane stress constraint factor tends the maximum on the mid-plane and approaches to zero on the free plane. Stress concentration factors distribute ununiformly through the plate thickness, the value and location of maximum stress concentration factor depend on the plate thickness and the ellipse configurations. Both stress concentration factor in the middle plane and the maximum stress concentration factor are greater than that under plane stress or plane strain states, so it is unsafe to suppose a tensioned plate with finite thickness as one undergone plane stress or plane strain. For the sharper notch, the influence of three-dimensional stress state on the SCF must be considered.

Stress Analysis of O.D. Notched Thick-Walled Cylinders Subjected to Internal Pressure or Thermal Loads

1981 ◽  
Vol 103 (1) ◽  
pp. 76-84 ◽  
Author(s):  
J. A. Kapp ◽  
G. A. Pflegl
Keyword(s):  
Stress Concentration ◽  
Residual Stresses ◽  
Internal Pressure ◽  
Stress Analysis ◽  
Stress Concentration Factor ◽  
Concentration Factor ◽  
Maximum Stress ◽  
Additional Result ◽  
Finite Element Stress Analysis ◽  
Temperature Loads

Finite element stress analysis has been performed to determine the effects of two O.D. notch configurations in a cylinder subjected to internal pressure, or containing autofrettage residual stress. The effects on the residual stresses were determined by simulating these stresses with equivilent temperature loads. The results show that the deeper of the two notch cofigurations is far more severe resulting in a maximum stress concentration factor of 6.6. The shallower notch has a maximum stress concentration factor of 3.7. An additional result is that by introducing notches in autofrettaged cylinders a significant amount of the residual stresses are relieved which indicates that smaller applied pressures can be applied before yielding occurs. The results also show that the possibility of O.D. initiated fatigue failure is greatly increased.

scholarly journals Measurement of Stress Concentration Factor for Shoulder Fillet on Flat Plate under Axial Tension using Photoelasticity Method and FEA

2019 ◽  
Vol 8 (3) ◽  
pp. 8546-8556
Keyword(s):  
Stress Concentration ◽  
Flat Plate ◽  
Stress Concentration Factor ◽  
Concentration Factor ◽  
Loading Condition ◽  
Tensile Loading ◽  
Element Analysis ◽  
Axial Tension ◽  
The Finite Element Analysis ◽  
Tension Loading

Many researchers have made attempt to investigate stress concentration factor (SCF) for different discontinuities under different loading conditions and applications, but still failures of components take place which having discontinuities. Number of applications under which the components or parts working under tensile loading. Here, efforts are made to investigate the SCF of flat plate with shoulder fillet under axial tension loading using the approach of Photoelasticity for different D/d ratios. The Finite Element Analysis (FEA) approach used to validate the results of experimentation and found that the results are reasonably at acceptable level. One can utilize the outcome of this research for similar application having same discontinuity and loading condition.

Finite Element Analysis on Stress Concentration of Well Casing With Corrosion Pits

2010 ◽  
Author(s):  
Jing Zhang ◽  
Jianchun Fan ◽  
Laibin Zhang ◽  
Dong Wen ◽  
Yumei Wang
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Stress Concentration ◽  
Stress Concentration Factor ◽  
Concentration Factor ◽  
Spherical Cavity ◽  
High Stress ◽  
Orifice Diameter ◽  
Element Analysis ◽  
Corrosion Pits

Corrosion-induced pits will disturb the original stress distribution of casing and appear local high stress area. Through 3-D finite element analysis on casing with spherical and cylindrical corrosion cavity, the stress concentration degree and the influences of cavity shape, size and orifice diameter on stress concentration factor are determined and analyzed. The results show that the depth and shape of corrosion cavities are major factors impacting the stress concentration factor. For the casing with corrosion pits, the smaller orifice diameter, the more obvious influence of hemisphere effect on stress concentration factor. With the transition from shallow-spherical cavity to exact hemispherical cavity or from exact hemispherical cavity to deep-spherical cavity or from exact hemispherical cavity to cylindrical cavity, the changes of stress concentration factor show different characteristics.

Mechanical Properties on the Welded Connection of Pipe and Hollow Spheres Joints

2011 ◽  
Vol 189-193 ◽  
pp. 3452-3457
Author(s):  
Ya Jie Yan ◽  
Hong Gang Lei ◽  
Xue Yang
Keyword(s):  
Finite Element ◽  
Stress Concentration ◽  
Stress Distribution ◽  
Wall Thickness ◽  
Stress Concentration Factor ◽  
Concentration Factor ◽  
Hollow Spheres ◽  
Steel Structures ◽  
Element Analysis ◽  
Static Tests

Taking pipe - hollow spherical node as the object, and using ANSYS finite element analysis software, established five kinds of finite element model to analyze the stress concentration at the weld connection of the different connections of steel structures - hollow ball under the uniaxial tension. Obtained this node’s stress concentration factor, stress distribution, by changing the hollow spherical diameter and wall thickness, pipe’s diameter and wall thickness, obtained the trend of the stress concentration factor under different control ball matches. Take static tests on typical structures of two specifications 6 hollow sphere nodes, get the measured stress concentration factor, and stress distribution of this node. Through comparative analysis of theoretical analysis and experimental results, show that the two rules are consistent. The research results can provide basis for improving the pipe - hollow spherical joints connecting structural.

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