Conjugate heat transfer simulation of turbine blade high efficiency cooling method with mist injection

2014 ◽  
Vol 228 (15) ◽  
pp. 2738-2749 ◽  
Author(s):  
Yuting Jiang ◽  
Qun Zheng ◽  
Guoqiang Yue ◽  
Ping Dong ◽  
Jie Gao ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Conjugate Heat Transfer ◽  
High Efficiency ◽  
Turbulence Models ◽  
Operating Conditions ◽  
Cooling Performance ◽  
Convective Cooling ◽  
Mist Cooling ◽  
The Impact

The idea of utilizing a finely dispersed water-in-air mixture has been proven to be a feasible technique to produce very high cooling rates. The accuracy of numerical simulation program for conjugate heat transfer methodology is verified with the Mark II transonic high pressure turbine stator which is cooled by internal convection through radial round pipes, and different turbulence models and transition models are employed to analyze the influence on results. On the basis of it, the mist cooling is simulated under typical gas turbine operating conditions for internal convective cooling to discuss the improvement of cooling performance. Though the results indicate that mist cooling can decrease the temperature of boundary layer without impact on the temperature of the mainstream and the thickness of boundary layer, the cooling capacity is limited by inadequate evaporation of mist. Considering the distribution of thermal stress and mist evaporation, a compound cooling blade of film cooling with trailing edge ejection is acquired which is modified from the blade of Mark II internal convective cooling; the effects of various parameters including mist concentration and mist diameter on the improvement of cooling performance are investigated, meanwhile the impact of curvature on cooling efficiency and mist trajectory is analyzed finally.

A Novel Transition-Sensitive Conjugate Methodology Applied to Turbine Vane Heat Transfer

2003 ◽  
Author(s):  
William D. York ◽  
D. Keith Walters ◽  
James H. Leylek
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Turbulent Boundary Layer ◽  
Conjugate Heat Transfer ◽  
Operating Conditions ◽  
Boundary Layer Transition ◽  
Airfoil Surface ◽  
New Model ◽  
Numerical Predictions ◽  
Turbine Vane

A documented numerical methodology for conjugate heat transfer was employed to predict the metal temperature of an internally-cooled gas turbine vane at realistic operating conditions. The conjugate heat transfer approach involves the simultaneous solution of the flow field (convection) and the conduction within the metal vane, allowing a solution of the complete heat transfer problem in a single simulation. This technique means better accuracy and faster turn-around time than the typical industry practice of multiple, decoupled solutions. In the present simulations, the solid and fluid zones were coupled by energy conservation at the interfaces. In the fluid zones, the Reynoldsaveraged Navier-Stokes equations were closed with a three-equation, eddy-viscosity model, developed in-house and previously documented, with the capability to predict laminar-to-turbulent boundary-layer transition. The single-point model is fully-predictive for transition and requires no problem-dependent user inputs. For comparison, a simulation was also run with a commercially available Realizable k-ε turbulence model. A high-quality, unstructured gird was employed in both cases. Numerical predictions for midspan temperature on the airfoil surface are compared to data from an open-literature experiment with the same geometry and operating conditions. The new model captured transition of the initially laminar boundary layer to a turbulent boundary layer on the suction surface. The results with the new model show excellent agreement with measured data for surface temperature over the majority of the airfoil surface. The new model showed a marked improvement over the Realizable k-ε model in all regions where laminar boundary layers exist, highlighting the importance of accurately modeling transition in turbomachinery heat transfer simulations.

Through Flow Calculations for Convective Cooling Turbines

2014 ◽  
Author(s):  
Li Haibo ◽  
Chunwei Gu
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Calculation Method ◽  
Conjugate Heat Transfer ◽  
High Efficiency ◽  
Thermodynamic Efficiency ◽  
Inlet Temperature ◽  
Flow Calculation ◽  
Through Flow ◽  
The Impact

Conjugate heat transfer is a key feature of modern gas turbine, as cooling technology is widely applied to improve the turbine inlet temperature for high efficiency. Impact of conjugate heat transfer on heat loads and thermodynamic efficiency is a key issue in gas turbine design. This paper presented a through flow calculation method to predict the impact of heat transfer on the design process of a convective cooled turbine. A cooling model was applied in the through flow calculations to predict the coolant requirements, as well as a one-dimensional mixing model to evaluate some key parameters such as pressure losses, deviation angles and velocity triangles because of the injection cooling air. Numerical simulations were performed for verification of the method and investigation on conjugate heat transfer within the blades. By comparing these two calculations, it is shown that the through flow calculation method is a useful tool for the blade design of convective cooled turbines because of its simplicity and flexibility.

Conjugate Heat Transfer Numerical Validation and PSE Analysis of Transonic Internally-Cooled Turbine Cascade

2010 ◽  
Author(s):  
Peigang Yan ◽  
Zhenfeng Wang ◽  
Wanjin Han
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Reynolds Number ◽  
Stability Analysis ◽  
Turbulence Model ◽  
Thermal Boundary Layer ◽  
Conjugate Heat Transfer ◽  
Turbulence Models ◽  
Transition Model ◽  
Momentum Thickness

Conjugate heat transfer numerical simulation of a transonic internal cooled turbine vane is carried out with a third-order accuracy TVD (Total Variation Diminishing) scheme and multi-block structured grids using the code developed in this paper. Comparison between results of commercial CFD codes with several turbulence models and those of this code show that it is incorrect of computational codes to predict the thermal boundary layer with traditional turbulence models, and that the turbulence models considering transitional phenomenon is able to acquire better accurate heat transfer in thermal boundary layer despite of certain deficiencies yet. The predicted distributions of aerodynamic parameters agree well with the experiments except for the temperature and heat transfer coefficient over the profile surface, which are largely different from the measured data. Results by Star-CD with V2-F model meet the same problem. Results by the code of this paper are close to those by CFX with K-ω-SST-ML transition model. Adopting transition model of Menter & Langtry (Shear-Stess-Transition model) gives the best results by adjusting the transition onset momentum thickness Reynolds number and the inlet viscosity ratio, especially for the mid part of the suction side where the validation accuracy is of a serious shortage by traditional turbulence model. It is proved in this paper that commercial codes have the ability to simulate transition process and thermal boundary layer accurately, but the designer’s experience is of utmost importance. Robust transition turbulence model should be developed further. PSE stability analysis equation and e-N prediction method are both integrated in this paper. It is concluded that boundary layer stability analysis by PSE method can be applied to the prediction of the transition onset without too many experiences and is able to define the empirical turbulence parameters for the accurate simulation of thermal boundary layer for any airfoil, such as the very important transition onset momentum thickness Reynolds number.

Experimental study of heat transfer in the boundary layer of a flat plate with the impact of weak shock waves on the leading edge

2020 ◽  
Author(s):  
V. L. Kocharin ◽  
A. A. Yatskikh ◽  
D. S. Prishchepova ◽  
A. V. Panina ◽  
Yu. G. Yermolaev ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Experimental Study ◽  
Shock Waves ◽  
Flat Plate ◽  
Leading Edge ◽  
Weak Shock ◽  
The Impact

Numerical Simulation of Turbine Blade Boundary Layer and Heat Transfer and Assessment of Turbulence Models

1997 ◽  
Vol 119 (4) ◽  
pp. 794-801 ◽  
Author(s):  
J. Luo ◽  
B. Lakshminarayana
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Reynolds Number ◽  
Low Reynolds Number ◽  
Turbulence Models ◽  
Navier Stokes ◽  
Bypass Transition ◽  
Boundary Layer Development ◽  
Low Reynolds ◽  
Layer Development

The boundary layer development and convective heat transfer on transonic turbine nozzle vanes are investigated using a compressible Navier–Stokes code with three low-Reynolds-number k–ε models. The mean-flow and turbulence transport equations are integrated by a four-stage Runge–Kutta scheme. Numerical predictions are compared with the experimental data acquired at Allison Engine Company. An assessment of the performance of various turbulence models is carried out. The two modes of transition, bypass transition and separation-induced transition, are studied comparatively. Effects of blade surface pressure gradients, free-stream turbulence level, and Reynolds number on the blade boundary layer development, particularly transition onset, are examined. Predictions from a parabolic boundary layer code are included for comparison with those from the elliptic Navier–Stokes code. The present study indicates that the turbine external heat transfer, under real engine conditions, can be predicted well by the Navier–Stokes procedure with the low-Reynolds-number k–ε models employed.

scholarly journals Experimental study of the impact of N-wave on heat transfer in a boundary layer of a flat plate at the Mach number 2

2021 ◽  
Author(s):  
V. L. Kocharin ◽  
A. A. Yatskikh ◽  
D. S. Prishchepova ◽  
A. V. Panina ◽  
Yu. G. Yermolaev ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Experimental Study ◽  
Mach Number ◽  
Flat Plate ◽  
N Wave ◽  
The Impact

Conjugate Heat Transfer Simulation of the Intercooled Compressor Vanes Based on Discontinuous Galerkin Method

2016 ◽  
Author(s):  
Long-gang Liu ◽  
Chun-wei Gu ◽  
Xiao-dong Ren
Keyword(s):  
Heat Transfer ◽  
Discontinuous Galerkin ◽  
Gas Turbines ◽  
Conjugate Heat Transfer ◽  
Main Stream ◽  
Two Dimensional ◽  
Convective Cooling ◽  
Cooling Channels ◽  
Transfer Method ◽  
Aero Engines

Convective cooling channels are applied in a two-dimensional compressor vane to use the intercooling method to improve the efficiency of Brayton cycle and reduce the temperature of the vane. In this paper, we analyze the effect of coolant to the aerodynamic performance and heat transfer performance of the main stream and the vane. For the case of a two-dimensional compressor vane NACA65-(12A2I8b)10, the vane which has five convective cooling channels has been numerically simulated in different test conditions by discontinuous Galerkin (DG) method. The coolant is supercritical carbon dioxide whose pressure is 10MPa. Conjugate heat transfer method has been used in this paper. The numerical simulation result is similar to the experiment data and has been compared with the result of the vane without cooling channels to prove the effect of cooling channels. Cooling channels have large effect on the distribution of temperature and heat transfer coefficient. In addition, the relationship between Nu and Re on the fluid-solid interface has been analyzed and a suitable empirical equation has been obtained. This work analyzes the effect of intercooling system in the compressor and give several advice on future engineering applications in aero engines and gas turbines.

IMPROVING THE FILM COOLING PERFORMANCE OF A TURBINE ENDWALL WITH MULTI-FIDELITY MODELING CONSIDERING CONJUGATE HEAT TRANSFER

2021 ◽  
pp. 1-20
Author(s):  
Hongyan Bu ◽  
Yufeng Yang ◽  
Liming Song ◽  
Jun Li
Keyword(s):  
Heat Transfer ◽  
Design Optimization ◽  
Film Cooling ◽  
Conjugate Heat Transfer ◽  
Inlet Temperature ◽  
High Fidelity ◽  
Cooling Performance ◽  
Fine Mesh ◽  
Film Cooling Holes ◽  
Component Temperature

Abstract The gas turbine endwall is bearing extreme thermal loads with the rapid increase of turbine inlet temperature. Therefore, the effective cooling of turbine endwalls is of vital importance for the safe operation of turbines. In the design of endwall cooling layouts, numerical simulations based on conjugate heat transfer (CHT) are drawing more attention as the component temperature can be predicted directly. However, the computation cost of high-fidelity CHT analysis can be high and even prohibitive especially when there are many cases to evaluate such as in the design optimization of cooling layout. In this study, we established a multi-fidelity framework in which the data of low-fidelity CHT analysis was incorporated to help the building of a model that predicts the result of high-fidelity simulation. Based upon this framework, multi-fidelity design optimization of a validated numerical turbine endwall model was carried out. The high and low fidelity data were obtained from the computation of fine mesh and coarse mesh respectively. In the optimization, the positions of the film cooling holes were parameterized and controlled by a shape function. With the help of multi-fidelity modeling and sequentially evaluated designs, the cooling performance of the model endwall was improved efficiently.

Unsteady Conjugate Heat Transfer Investigation of a Multistage Steam Turbine in Warm-Keeping Operation With Hot Air

2018 ◽  
Author(s):  
Piotr Łuczyński ◽  
Dennis Toebben ◽  
Manfred Wirsum ◽  
Wolfgang F. D. Mohr ◽  
Klaus Helbig
Keyword(s):  
Heat Transfer ◽  
Conjugate Heat Transfer ◽  
Flow Patterns ◽  
Operating Conditions ◽  
Angle Of Incidence ◽  
Time Step ◽  
Hot Air ◽  
Wide Range ◽  
Vortex Systems ◽  
Operating Points

In recent decades, the rising share of commonly subsidized renewable energy especially affects the operational strategy of conventional power plants. In pursuit of flexibility improvements, extension of life cycle, in addition to a reduction in start-up time, General Electric has developed a product to warm-keep high/intermediate pressure steam turbines using hot air. In order to optimize the warm-keeping operation and to gain knowledge about the dominant heat transfer phenomena and flow structures, detailed numerical investigations are required. Considering specific warm-keeping operating conditions characterized by high turbulent flows, it is required to conduct calculations based on time-consuming unsteady conjugate heat transfer (CHT) simulations. In order to investigate the warm-keeping process as found in the presented research, single and multistage numerical turbine models were developed. Furthermore, an innovative calculation approach called the Equalized Timescales Method (ET) was applied for the modeling of unsteady conjugate heat transfer (CHT). The unsteady approach improves the accuracy of the stationary simulations and enables the determination of the multistage turbine models. In the course of the research, two particular input variables of the ET approach — speed up factor (SF) and time step (TS) — have been additionally investigated with regard to their high impact on the calculation time and the quality of the results. Using the ET method, the mass flow rate and the rotational speed were varied to generate a database of warm-keeping operating points. The main goal of this work is to provide a comprehensive knowledge of the flow field and heat transfer in a wide range of turbine warm-keeping operations and to characterize the flow patterns observed at these operating points. For varying values of flow coefficient and angle of incidence, the secondary flow phenomena change from well-known vortex systems occurring in design operation (such as passage, horseshoe and corner vortices) to effects typical for windage, like patterns of alternating vortices and strong backflows. Furthermore, the identified flow patterns have been compared to vortex systems described in cited literature and summarized in the so-called blade vortex diagram. The comparison of heat transfer in the form of charts showing the variation of the Nusselt-numbers with respect to changes in angle of incidence and flow coefficients at specific operating points is additionally provided.

Sign in / Sign up

Export Citation Format

Share Document