A velocity synchrosqueezing transform for fault diagnosis of planetary gearboxes under nonstationary conditions

Author(s):  
Yunpeng Guan ◽  
Ming Liang ◽  
Dan-Sorin Necsulescu

Time–frequency analysis is widely used in the field of machinery condition monitoring and fault diagnosis under nonstationary conditions. Among the time–frequency methods synchrosqueezing transform outperforms others in providing fine-resolution time–frequency representation. However, it suffers from time–frequency smear when analysing nonstationary signals. To address this issue, this paper proposes a new synchrosqueezing-transform-based method which works by (1) mapping the raw nonstationary vibration signal into a corresponding stationary angle domain signal to meet the stationarity requirement of the synchrosqueezing transform, (2) performing the synchrosqueezing transform of the corresponding signal and (3) restoring the time–frequency representation of the raw signal from the synchrosqueezing transform result of the corresponding signal. As the synchrosqueezing transform is applied to the stationary corresponding signal, the time–frequency smear is eliminated in the synchrosqueezing transform result of the corresponding signal and the final signal time–frequency representation. As such the proposed method can generate a smear-free time–frequency representation with fine time–frequency resolution and thus provide more reliable diagnosis decisions. A fast implementation algorithm is also developed to simplify the implementation of the proposed method. The effectiveness of the proposed method is validated using both simulated and experimental vibration signals of planetary gearboxes.

2016 ◽  
Vol 2016 ◽  
pp. 1-12 ◽  
Author(s):  
Xiaowang Chen ◽  
Zhipeng Feng

Wind turbine planetary gearboxes often run under nonstationary conditions due to volatile wind conditions, thus resulting in nonstationary vibration signals. Time-frequency analysis gives insight into the structure of an arbitrary nonstationary signal in joint time-frequency domain, but conventional time-frequency representations suffer from either time-frequency smearing or cross-term interferences. Reassigned wavelet scalogram has merits of fine time-frequency resolution and cross-term free nature but has very limited applications in machinery fault diagnosis. In this paper, we use reassigned wavelet scalogram to extract fault feature from wind turbine planetary gearbox vibration signals. Both experimental and in situ vibration signals are used to evaluate the effectiveness of reassigned wavelet scalogram in fault diagnosis of wind turbine planetary gearbox. For experimental evaluation, the gear characteristic instantaneous frequency curves on time-frequency plane are clearly pinpointed in both local and distributed sun gear fault cases. For in situ evaluation, the periodical impulses due to planet gear fault are also clearly identified. The results verify the feasibility and effectiveness of reassigned wavelet scalogram in planetary gearbox fault diagnosis under nonstationary conditions.


Author(s):  
Huan Huang ◽  
Natalie Baddour ◽  
Ming Liang

Bearing fault diagnosis under constant operational condition has been widely investigated. Monitoring the bearing vibration signal in the frequency domain is an effective approach to diagnose a bearing fault since each fault type has a specific Fault Characteristic Frequency (FCF). However, in real applications, bearings are often running under time-varying speed conditions which makes the signal non-stationary and the FCF time-varying. Order tracking is a commonly used method to resample the non-stationary signal to a stationary signal. However, the accuracy of order tracking is affected by many factors such as the precision of the measured shaft rotating speed and the interpolation methods used. Therefore, resampling-free methods are of interest for bearing fault diagnosis under time-varying speed conditions. With the development of Time-Frequency Representation (TFR) techniques, such as the Short-Time Fourier Transform (STFT) and wavelet transform, bearing fault characteristics can be shown in the time-frequency domain. However, for bearing fault diagnosis, instantaneous time-frequency characteristics, i.e. Time-Frequency (T-F) curves, have to be extracted from the TFR. In this paper, an algorithm for multiple T-F curve extraction is proposed based on a path-optimization approach to extract T-F curves from the TFR of the bearing vibration signal. The bearing fault can be diagnosed by matching the curves to the Instantaneous Fault Characteristic Frequency (IFCF) and its harmonics. The effectiveness of the proposed algorithm is validated by experimental data collected from a faulty bearing with an outer race fault and a faulty bearing with an inner race fault, respectively.


Geophysics ◽  
2014 ◽  
Vol 79 (3) ◽  
pp. V55-V64 ◽  
Author(s):  
Roberto H. Herrera ◽  
Jiajun Han ◽  
Mirko van der Baan

Time-frequency representation of seismic signals provides a source of information that is usually hidden in the Fourier spectrum. The short-time Fourier transform and the wavelet transform are the principal approaches to simultaneously decompose a signal into time and frequency components. Known limitations, such as trade-offs between time and frequency resolution, may be overcome by alternative techniques that extract instantaneous modal components. Empirical mode decomposition aims to decompose a signal into components that are well separated in the time-frequency plane allowing the reconstruction of these components. On the other hand, a recently proposed method called the “synchrosqueezing transform” (SST) is an extension of the wavelet transform incorporating elements of empirical mode decomposition and frequency reassignment techniques. This new tool produces a well-defined time-frequency representation allowing the identification of instantaneous frequencies in seismic signals to highlight individual components. We introduce the SST with applications for seismic signals and produced promising results on synthetic and field data examples.


2012 ◽  
Vol 430-432 ◽  
pp. 1939-1942 ◽  
Author(s):  
Chuan Hui Wu ◽  
Yan Gao ◽  
Yu Guo

In order to suit the demand of monitoring and fault diagnosis of modern small and medium machinery devices better, this paper discusses the development of machinery condition monitoring and fault diagnosis system of good universality and strong expansibility using LabVIEW. Mainly illuminates vibration signal, temperature signal and electric current signal acquisition module using NI data acquisition hardware; signal analysis module in time domain, frequency domain and joint time–frequency domain using signal processing technology. DataSocket, database and fuzzy diagnosis technique have been utilized enabling this system to monitor and diagnose machinery fault remotely.


2016 ◽  
Vol 836-837 ◽  
pp. 310-317 ◽  
Author(s):  
Song Tao Xi ◽  
Hong Rui Cao ◽  
Xue Feng Chen

Instantaneous speed (IS) is of great significance of fault diagnosis and condition monitoring of the high speed spindle. In this paper, we propose a novel zoom synchrosqueezing transform (ZST) for IS estimation of the high speed spindle. Due to the limitation of the Heisenberg uncertainty principle, the conventional time-frequency analysis (TFA) methods cannot provide both good time and frequency resolution at the whole frequency region. Moreover, in most cases, the interested frequency component of a signal only locates in a narrow frequency region, so there is no need to analyze the signal in the whole frequency region. Different from conventional TFA methods, the proposed method arms to analyze the signal in a specific frequency region with both excellent time and frequency resolution so as to obtain accurate instantaneous frequency (IF) estimation results. The proposed ZST is an improvement of the synchrosqueezing wavelet transform (SWT) and consists of two steps, i.e., the frequency-shift operation and the partial zoom synchrosqueezing operation. The frequency-shift operation is to shift the interested frequency component from the lower frequency region to the higher frequency to obtain better time resolution. The partial zoom synchrosqueezing operation is conducted to analyze the shifted signal with excellent frequency resolution in a considered frequency region. Compared with SWT, the proposed method can provide satisfactory energy concentrated time-frequency representation (TFR) and accurate IF estimation results. Additionally, an application of the proposed ZST to the IS fluctuation estimation of a motorized spindle was conducted, and the result showed that the IS estimated by the proposed ZST can be used to detect the quality of the finished workpiece surface.


Author(s):  
Xiaotong Tu ◽  
Yue Hu ◽  
Fucai Li

Vibration monitoring is an effective method for mechanical fault diagnosis. Wind turbines usually operated under varying-speed condition. Time-frequency analysis (TFA) is a reliable technique to handle such kind of nonstationary signal. In this paper, a new scheme, called current-aided TFA, is proposed to diagnose the planetary gearbox. This new technique acquires necessary information required by TFA from a current signal. The current signal is firstly used to estimate the rotating speed of the shaft. These parameters are applied to the demodulation transform to obtain a rough time-frequency distribution (TFD). Finally, the synchrosqueezing method further enhances the concentration of the obtained TFD. The validation and application of the proposed method are presented by a simulated signal and a vibration signal captured from a test rig.


2020 ◽  
Vol 51 (3) ◽  
pp. 52-59 ◽  
Author(s):  
Xiao-bin Fan ◽  
Bin Zhao ◽  
Bing-xu Fan

In order to overcome the shortcomings (such as the time–frequency localization and the nonstationary signal analysis ability) of the Fourier transform, time–frequency analysis has been carried out by wavelet packet decomposition and reconstruction according to the actual nonstationary vibration signal from a large equipment located in a large Steel Corporation in this article. The effect of wavelet decomposition on signal denoising and the selection of high-frequency weight coefficients for each layer on signal denoising were analyzed. The nonlinear prediction of the chaotic time series was made by global method, local method, weighted first-order local method, and maximum Lyapunov exponent prediction method correspondingly. It was found the multi-step prediction method is better than other prediction methods.


2020 ◽  
pp. 107754632094971 ◽  
Author(s):  
Shoucong Xiong ◽  
Shuai He ◽  
Jianping Xuan ◽  
Qi Xia ◽  
Tielin Shi

Modern machinery becomes more precious with the advance of science, and fault diagnosis is vital for avoiding economical losses or casualties. Among massive diagnosis methods, deep learning algorithms stand out to open an era of intelligent fault diagnosis. Deep residual networks are the state-of-the-art deep learning models which can continuously improve performance by deepening the network structures. However, in vibration-based fault diagnosis, the transient property instability of vibration signal usually calls for time–frequency analysis methods, and the characters of time–frequency matrices are distinct from standard images, which brings some natural limitations for the diagnosis performance of deep learning algorithms. To handle this issue, an enhanced deep residual network named the multilevel correlation stack-deep residual network is proposed in this article. Wavelet packet transform is used to preprocess the sensor signal, and then the proposed multilevel correlation stack-deep residual network uses kernels with different shapes to fully dig various kinds of useful information from any local regions of the processed input. Experiments on two rolling bearing datasets are carried out. Test results show that the multilevel correlation stack-deep residual network exhibits a more satisfactory classification performance than original deep residual networks and other similar methods, revealing significant potentials for realistic fault diagnosis applications.


2013 ◽  
Vol 753-755 ◽  
pp. 2290-2296 ◽  
Author(s):  
Wen Tao Huang ◽  
Yin Feng Liu ◽  
Pei Lu Niu ◽  
Wei Jie Wang

In the early fault diagnosis of rolling bearing, the vibration signal is mixed with a lot of noise, resulting in the difficulties in analysis of early weak fault signal. This article introduces resonance-based signal sparse decomposition (RSSD) into rolling bearing fault diagnosis, and studies the fault information contained in high resonance component and low resonance component. This article compares the effect of the two resonance components to extract rolling bearing fault information in four aspects: the amount of fault information, frequency resolution of subbands, sensitivity to noise and immunity to autocorrelation processing. We find that the high resonance component has greater advantage in extraction of rolling bearing fault information, and it is able to indicate rolling bearing failure accurately.


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