Numerical investigations of the clinching process and the failure prediction of clinched joints for dissimilar sheets

Author(s):  
Qihan Li ◽  
Chuanwei Xu ◽  
Song Gao ◽  
Fenglei Ma ◽  
Qingming Zhao ◽  
...  

The clinching process is more and more used in automotive design and manufacturing. Traditional quality inspection of joints needs a lot of destructive tests, which is time-consuming and material-consuming. In this paper, the clinching process and joints failure of dissimilar materials, 6061 aluminium alloy and HC340/590DP dual-phase steel, are studied. A two-dimensional finite element model is established. Experiments were carried out to verify the numerical model. Through the axial tensile test, the quality of clinched joints for upper steel-lower aluminium alloy and upper aluminium alloy-lower steel were measured, respectively, and the strength and safety of the joints met the requirements of design indexes. The conventional prediction model of maximum tensile force and its modified model was researched. Combined with numerical simulation results, the fracture load, the separation load, and the failure mode of two clinched joints were predicted, respectively. Furthermore, the results are in good agreement with the experimental results. The results show that the modified prediction model of maximum tensile force has a good prediction result, and the error rate is less than 10%. The modified prediction model of maximum tensile force can effectively predict the tensile failure test results, which provides a basis for the quality evaluation and strength prediction optimization of dissimilar materials clinched joints.

2010 ◽  
Vol 26-28 ◽  
pp. 370-375
Author(s):  
Feng Liu ◽  
Wen Feng Qin ◽  
Guo Chun Liu

The three dimensional finite element model of composite laminates made of carbon fiber reinforced bismaleimide resin is built, and the stress state of the composite laminates under unidirectional tensile force is analyzed. The strength criterion and damage mode are given based on the stresses of material principal direction. The three dimensional finite element model of the same laminates with non-penetrating damage repaired by scarf bonding method is built, and the stress state is also analyzed. The strength criterion and the damage mode of the scarf bonding composite laminates are also given. The strength and the damage mode of original laminates are compared with that of the laminates with non-penetrating damage. The influence of the interlaminar stress is considered in these analysis models. It is showed that the three dimensional models can simulate the geometric and physical features of the real composite laminates. It is concluded that the original composite laminates made of carbon fiber reinforced bismaleimide resin and the repaired one both damage first in the laminar whose second material principal direction coincides with the axial tensile force. And the damage mode is resin crack under tensile stress. The strength of the bonding patches is higher than the laminates repaired by scarf bonding. After scarf bonding repair, the strength of the damaged laminates can recover up to about eighty-four percent.


2002 ◽  
Vol 124 (4) ◽  
pp. 355-363 ◽  
Author(s):  
Thomas C. Gasser ◽  
Christian A. J. Schulze-Bauer ◽  
Gerhard A. Holzapfel

Clamp induced injuries of the arterial wall may determine the outcome of surgical procedures. Thus, it is important to investigate the underlying mechanical effects. We present a three-dimensional finite element model, which allows the study of the mechanical response of an artery–treated as a two-layer tube-during arterial clamping. The important residual stresses, which are associated with the load-free configuration of the artery, are also considered. In particular, the finite element analysis of the deformation process of a clamped artery and the associated stress distribution is presented. Within the clamping area a zone of axial tensile peak-stresses was identified, which (may) cause intimal and medial injury. This is an additional injury mechanism, which clearly differs from the commonly assumed wall damage occurring due to compression between the jaws of the clamp. The proposed numerical model provides essential insights into the mechanics of the clamping procedure and the associated injury mechanisms. It allows detailed parameter studies on a virtual clamped artery, which can not be performed with other methodologies. This approach has the potential to identify the most appropriate clamps for certain types of arteries and to guide optimal clamp design.


2007 ◽  
Vol 35 (3) ◽  
pp. 226-238 ◽  
Author(s):  
K. M. Jeong ◽  
K. W. Kim ◽  
H. G. Beom ◽  
J. U. Park

Abstract The effects of variations in stiffness and geometry on the nonuniformity of tires are investigated by using the finite element analysis. In order to evaluate tire uniformity, a three-dimensional finite element model of the tire with imperfections is developed. This paper considers how imperfections, such as variations in stiffness or geometry and run-out, contribute to detrimental effects on tire nonuniformity. It is found that the radial force variation of a tire with imperfections depends strongly on the geometrical variations of the tire.


2021 ◽  
Vol 10 (13) ◽  
pp. 2869
Author(s):  
Indah Jamtani ◽  
Kwang-Woong Lee ◽  
Yun-Hee Choi ◽  
Young-Rok Choi ◽  
Jeong-Moo Lee ◽  
...  

This study aimed to create a tailored prediction model of hepatocellular carcinoma (HCC)-specific survival after transplantation based on pre-transplant parameters. Data collected from June 2006 to July 2018 were used as a derivation dataset and analyzed to create an HCC-specific survival prediction model by combining significant risk factors. Separate data were collected from January 2014 to June 2018 for validation. The prediction model was validated internally and externally. The data were divided into three groups based on risk scores derived from the hazard ratio. A combination of patient demographic, laboratory, radiological data, and tumor-specific characteristics that showed a good prediction of HCC-specific death at a specific time (t) were chosen. Internal and external validations with Uno’s C-index were 0.79 and 0.75 (95% confidence interval (CI) 0.65–0.86), respectively. The predicted survival after liver transplantation for HCC (SALT) at a time “t” was calculated using the formula: [1 − (HCC-specific death(t’))] × 100. The 5-year HCC-specific death and recurrence rates in the low-risk group were 2% and 5%; the intermediate-risk group was 12% and 14%, and in the high-risk group were 71% and 82%. Our HCC-specific survival predictor named “SALT calculator” could provide accurate information about expected survival tailored for patients undergoing transplantation for HCC.


2021 ◽  
Vol 11 (5) ◽  
pp. 2225
Author(s):  
Fu Wang ◽  
Guijun Shi ◽  
Wenbo Zhai ◽  
Bin Li ◽  
Chao Zhang ◽  
...  

The steel assembled support structure of a foundation pit can be assembled easily with high strength and recycling value. Steel’s performance is significantly affected by the surrounding temperature due to its temperature sensitivity. Here, a full-scale experiment was conducted to study the influence of temperature on the internal force and deformation of supporting structures, and a three-dimensional finite element model was established for comparative analysis. The test results showed that under the temperature effect, the deformation of the central retaining pile was composed of rigid rotation and flexural deformation, while the adjacent pile of central retaining pile only experienced flexural deformation. The stress on the retaining pile crown changed little, while more stress accumulated at the bottom. Compared with the crown beam and waist beam 2, the stress on waist beam 1 was significantly affected by the temperature and increased by about 0.70 MPa/°C. Meanwhile, the stress of the rigid panel was greatly affected by the temperature, increasing 78% and 82% when the temperature increased by 15 °C on rigid panel 1 and rigid panel 2, respectively. The comparative simulation results indicated that the bending moment and shear strength of pile 1 were markedly affected by the temperature, but pile 2 and pile 3 were basically stable. Lastly, as the temperature varied, waist beam 2 had the largest change in the deflection, followed by waist beam 1; the crown beam experienced the smallest change in the deflection.


2011 ◽  
Vol 368-373 ◽  
pp. 2711-2715 ◽  
Author(s):  
De Yun Ding ◽  
Xiu Ren Yang ◽  
Wei Dong Lu ◽  
Wei Ning Liu ◽  
Mei Yan ◽  
...  

In more and more complicated urban building environment, a new construction method that metro engineering is constructed by large-diameter shield and shallow mining method can be regarded as a great attempt in China. By taking the Gaojiayuan station of Beijing metro line 14 as an engineering background, the main construction steps for the platform of the metro station built by a large-size shield with an outer diameter of 10 m and the Pile-Beam-Arch (PBA) method are introduced. Based on the soil-structure interaction theory, a two-dimensional finite element model is used to simulate the shield tunneling and the platform construction by the PBA method to enlarge the shield tunnel. The ground deformation and structural stress of the platform are predicted. The numerical results can be regarded as a valuable reference for the application of the new construction method in Beijing metro line 14.


2007 ◽  
Vol 129 (6) ◽  
pp. 1028-1034 ◽  
Author(s):  
Liang Wang ◽  
Sergio Felicelli

A three-dimensional finite element model was developed to predict the temperature distribution and phase transformation in deposited stainless steel 410 (SS410) during the Laser Engineered Net Shaping (LENS™) rapid fabrication process. The development of the model was carried out using the SYSWELD software package. The model calculates the evolution of temperature in the part during the fabrication of a SS410 plate. The metallurgical transformations are taken into account using the temperature-dependent material properties and the continuous cooling transformation diagram. The ferritic and martensitic transformation as well as austenitization and tempering of martensite are considered. The influence of processing parameters such as laser power and traverse speed on the phase transformation and the consequent hardness are analyzed. The potential presence of porosity due to lack of fusion is also discussed. The results show that the temperature distribution, the microstructure, and hardness in the final part depend significantly on the processing parameters.


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