Lifting and parallel lifting optimization by using sensitivity and fuzzy set for an earthmoving mechanism

Author(s):  
Yongjun Pan ◽  
Liang Hou

Earthmoving equipment in motor graders, which can be considered to be complex multibody systems (MBSs), are critical components for earthwork, compaction and re-handling. They have not yet received much attention due to their unusual applications and complicated structures. In this paper, a comprehensive study of an earthmoving MBS, from the mechanism identification and sensitivity analysis to the multi-objective optimization, is presented. First, the earthmoving MBS is identified to be a six degrees-of-freedom spatial hybrid mechanism, where a three revolute-revolute-prismatic-spherical (RRPS) and one spherical subchain (so, RRPS-S) spatial parallel mechanism is the key subsystem, through the mechanism analysis and synthesis. An earthmoving virtual prototyping model is built according to the system topology and connectivity. The kinematic simulations are carried out by imposing corresponding driving functions. Afterwards, the sensitivity analysis is introduced to extract several most relevant design variables from the global ones. A multi-objective optimization process is carried out to improve working performance, where fuzzy sets are used to define different objectives. Results show that the optimal earthmoving mechanism provides better lifting and parallel lifting capabilities.

2010 ◽  
Vol 132 (8) ◽  
Author(s):  
J. Hamel ◽  
M. Li ◽  
S. Azarm

Uncertainty in the input parameters to an engineering system may not only degrade the system’s performance but may also cause failure or infeasibility. This paper presents a new sensitivity analysis based approach called design improvement by sensitivity analysis (DISA). DISA analyzes the interval uncertainty of input parameters and using multi-objective optimization, determines an optimal combination of design improvements that will ensure a minimal variation in the objective functions of the system, while also ensuring the feasibility. The approach provides a designer with options for both uncertainty reduction and, more importantly, slight design adjustments. A two-stage sequential framework is used that can employ either the original analysis functions or their metamodels to greatly increase the computational efficiency of the approach. This new approach has been applied to two engineering examples of varying difficulty to demonstrate its applicability and effectiveness. The results produced by these examples show the ability of the approach to ensure the feasibility of a preexisting design under interval uncertainty by effectively adjusting available degrees of freedom in the system without the need to completely redesign the system.


Author(s):  
Yongjun Pan ◽  
Chao Zhang ◽  
Banghui Yin ◽  
Baohua Wang

The wheel loader multi-rod mechanism working device, which can be considered as a rigid multibody system, is a crucial component for shoveling and loading material. The six-rod and eight-rod mechanisms are two popular working devices used in construction, mining and agriculture. However, the design of the eight-rod mechanism device has not received much more attention due to its emerging applications. In this paper, a fuzzy set based multi-objective optimization procedure for an eight-rod mechanism device is presented by taking advantage of design sensitivities. The sensitivity analysis is carried out to extract the several most relevant design variables so as to simplify the optimization problem. Furthermore, the fuzzy set theory is introduced to express each objective in terms of membership function, thus different objectives can be measured in the same dimension. As a result, the multi-objective optimization problem is converted into a single objective through the combined membership function. Finally, an eight-rod mechanism working device of a wheel loader is analyzed and optimized by using the proposed method. The results show that the optimal eight-rod mechanism can provide a better kinematic performance.


2016 ◽  
Vol 693 ◽  
pp. 243-250
Author(s):  
Zhi Zhong Guo ◽  
Yun Shun Zhang ◽  
Shi Hao Liu

It is discovered that the vibration resistance of spindle systems needs to be improved based on the statics analysis, modal analysis and heating-force coupling analysis of spindle systems of CNC gantry machine tools. The design variables of optimization are set according to sensitivity analysis, multi-objective and dynamic optimization design is realized and its designing scheme is gained for spindle structure. The research results show that vibration resistance can be improved without change of the quality and static property of spindle systems of CNC gantry machine tools.


Author(s):  
Vahid Tahmasbi ◽  
Majid Ghoreishi ◽  
Mojtaba Zolfaghari

The bone drilling process is very prominent in orthopedic surgeries and in the repair of bone fractures. It is also very common in dentistry and bone sampling operations. Due to the complexity of bone and the sensitivity of the process, bone drilling is one of the most important and sensitive processes in biomedical engineering. Orthopedic surgeries can be improved using robotic systems and mechatronic tools. The most crucial problem during drilling is an unwanted increase in process temperature (higher than 47 °C), which causes thermal osteonecrosis or cell death and local burning of the bone tissue. Moreover, imposing higher forces to the bone may lead to breaking or cracking and consequently cause serious damage. In this study, a mathematical second-order linear regression model as a function of tool drilling speed, feed rate, tool diameter, and their effective interactions is introduced to predict temperature and force during the bone drilling process. This model can determine the maximum speed of surgery that remains within an acceptable temperature range. Moreover, for the first time, using designed experiments, the bone drilling process was modeled, and the drilling speed, feed rate, and tool diameter were optimized. Then, using response surface methodology and applying a multi-objective optimization, drilling force was minimized to sustain an acceptable temperature range without damaging the bone or the surrounding tissue. In addition, for the first time, Sobol statistical sensitivity analysis is used to ascertain the effect of process input parameters on process temperature and force. The results show that among all effective input parameters, tool rotational speed, feed rate, and tool diameter have the highest influence on process temperature and force, respectively. The behavior of each output parameters with variation in each input parameter is further investigated. Finally, a multi-objective optimization has been performed considering all the aforementioned parameters. This optimization yielded a set of data that can considerably improve orthopedic osteosynthesis outcomes.


2020 ◽  
Vol 40 (5) ◽  
pp. 703-721
Author(s):  
Golak Bihari Mahanta ◽  
Deepak BBVL ◽  
Bibhuti B. Biswal ◽  
Amruta Rout

Purpose From the past few decades, parallel grippers are used successfully in the automation industries for performing various pick and place jobs due to their simple design, reliable nature and its economic feasibility. So, the purpose of this paperis to design a suitable gripper with appropriate design parameters for better performance in the robotic production systems. Design/methodology/approach In this paper, an enhanced multi-objective ant lion algorithm is introduced to find the optimal geometric and design variables of a parallel gripper. The considered robotic gripper systems are evaluated by considering three objective functions while satisfying eight constraint equations. The beta distribution function is introduced for generating the initial random number at the initialization phase of the proposed algorithm as a replacement of uniform distribution function. A local search algorithm, namely, achievement scalarizing function with multi-criteria decision-making technique and beta distribution are used to enhance the existing optimizer to evaluate the optimal gripper design problem. In this study, the newly proposed enhanced optimizer to obtain the optimum design condition of the design variables is called enhanced multi-objective ant lion optimizer. Findings This study aims to obtain optimal design parameters of the parallel gripper with the help of the developed algorithms. The acquired results are investigated with the past research paper conducted in that field for comparison. It is observed that the suggested method to get the best gripper arrangement and variables of the parallel gripper mechanism outperform its counterparts. The effects of the design variables are needed to be studied for a better design approach concerning the objective functions, which is achieved by sensitivity analysis. Practical implications The developed gripper is feasible to use in the assembly operation, as well as in other pick and place operations in different industries. Originality/value In this study, the problem to find the optimum design parameter (i.e. geometric parameters such as length of the link and parallel gripper joint angles) is addressed as a multi-objective optimization. The obtained results from the execution of the algorithm are evaluated using the performance indicator algorithm and a sensitivity analysis is introduced to validate the effects of the design variables. The obtained optimal parameters are used to develop a gripper prototype, which will be used for the assembly process.


Sign in / Sign up

Export Citation Format

Share Document