scholarly journals Characterisation and optimisation of a real-time diesel engine model

Author(s):  
Peter G Dowell ◽  
Sam Akehurst ◽  
Richard D Burke

Accurate real-time engine models are an essential step to allow the development of control algorithms in parallel to the development of engine hardware using hardware-in-the-loop applications. A physics-based model of the engine high-pressure air path and combustion chamber is presented. The model was parameterised using data from a small set of carefully selected operating conditions for a 2.0 l diesel engine. The model was subsequently validated over the complete engine operating map with exhaust gas recirculation and without exhaust gas recirculation. A high level of fit was achieved with R2 values above 0.94 for the mean effective pressure and above 0.99 for the air flow rate. The model run time was then reduced for real-time application by using forward differencing and single-precision floating-point numbers and by calculating the in-cylinder prediction for only a single cylinder. A further improvement of 25% in the run time was achieved by improving the submodels, including the strategic use of one-dimensional and two-dimensional look-up tables with optimised resolution. The model exceeds the performance of similar models in the literature, achieving a crank angle resolution of 0.5° at 4000 r/min. This simulation step size still yields good accuracy in comparison with a crank angle resolution of 0.1° and was validated against the experimental results from a New European Driving Cycle. The real-time model allows the development of control strategies before the engine hardware is available, meaning that more time can be spent to ensure that the engine can meet the performance and the emissions requirements over its full operating range.

2019 ◽  
Vol 22 (1) ◽  
pp. 284-294 ◽  
Author(s):  
FCP Leach ◽  
MH Davy ◽  
MS Peckham

As the control of real driving emissions continues to increase in importance, the importance of understanding emission formation mechanisms during engine transients similarly increases. Knowledge of the NO2/NOx ratio emitted from a diesel engine is necessary, particularly for ensuring optimum performance of NOx aftertreatment systems. In this work, cycle-to-cycle NO and NOx emissions have been measured using a Cambustion CLD500, and the cyclic NO2/NOx ratio calculated as a high-speed light-duty diesel engine undergoes transient steps in load, while all other engine parameters are held constant across a wide range of operating conditions with and without exhaust gas recirculation. The results show that changes in NO and NOx, and hence NO2/NOx ratio, are instantaneous upon a step change in engine load. NO2/NOx ratios have been observed in line with previously reported results, although at the lightest engine loads and at high levels of exhaust gas recirculation, higher levels of NO2 than have been previously reported in the literature are observed.


2013 ◽  
Vol 664 ◽  
pp. 926-930
Author(s):  
Wei Zhang ◽  
Xiao Dong Wang ◽  
Rui Sun ◽  
Jian Wei Sun ◽  
Wei Han

The effects of EGR operating mode on particulate morphology were investigated for a 5.79-liter diesel engine which was equipped with a turbocharged and inter-cooled air induction system, a common-rail direct fuel injection system, and an EGR system. Morphological characteristics, such as primary particle size, number concentration and aggregate particle size were investigated by a transmission electron microscope (TEM) analysis and a electrical low pressure impactor (ELPI) under engine operating conditions of 0.41 in fuel/air ratio at different exhaust gas recirculation (EGR) rate from 0~35%. The experimental results indicated that primary particle were in the range of 17.05nm~18.34nm, which increased with increased EGR rate. As EGR rate increased, aggregate particle size were measured in a narrow range from 120nm to 170nm.


Author(s):  
Prashanth K. Karra ◽  
Song-Charng Kong

Three injectors with different nozzle geometries were tested in a multicylinder diesel engine with a high-pressure common-rail injection system. Various injection pressures were tested along with exhaust gas recirculation to achieve low NOx and soot emissions. The injectors used in the study included a six-hole nozzle, a ten-hole nozzle, and a six-hole convergent nozzle with a K-factor of 3. All three injectors had the same flow numbers. All three injectors tested were effective in reducing NOx and soot emissions at appropriate conditions. It was found that low temperature combustion can be achieved by using high levels of exhaust gas recirculation with late injection timings. High injection pressures significantly reduced soot emissions at conventional injection timings. The effect of injection pressure was not significant at retarded injection timings, i.e., 5 ATDC. The convergent nozzle was found to produce higher soot emissions compared with the straight-hole nozzle under the same injection conditions. Effects of the convergent nozzle on NOx emissions and fuel consumption were not significant. The small nozzle size in the ten-hole injector can generate smaller fuel drops and lead to better atomization. The ten-hole injector appeared to have better air utilization and resulted in significant reductions in NOx and soot emissions over a wide range of operating conditions.


Author(s):  
Yeongseop Park ◽  
Inseok Park ◽  
Joowon Lee ◽  
Kyunghan Min ◽  
Myoungho Sunwoo

This paper investigates the design of model-based feedforward compensators for exhaust gas recirculation (EGR) and variable geometry turbocharger (VGT) systems using air path models for a common-rail direct injection (CRDI) diesel engine to cope with the nonlinear control problem. The model-based feedforward compensators generate set-positions of the EGR valve and the VGT vane to track the desired mass air flow (MAF) and manifold absolute pressure (MAP) with consideration of the current engine operating conditions. In the best case, the rising time to reach 90% of the MAF set-point was reduced by 69.8% compared with the look-up table based feedforward compensators.


2017 ◽  
Vol 19 (5) ◽  
pp. 542-552 ◽  
Author(s):  
Gurneesh Jatana ◽  
Lyle Kocher ◽  
Suk-Min Moon ◽  
Sriram Popuri ◽  
Kevin Augustin ◽  
...  

The combustion-residual backflow into the intake ports of a commercial diesel engine (Cummins ISX series) was spatiotemporally mapped using a multiplexed multi-species absorption spectroscopy sensor system; the resulting cycle- and cylinder-resolved measurements are applicable for assessing cylinder charge uniformity, control strategies, and computational fluid dynamics tools. On-engine measurements were made using four compact (3/8 in Outside Diameter) stainless steel probes which enabled simultaneous multi-point measurements, required minimal engine hardware modification, and featured a novel tip design for measurement of gas flows parallel to the probe axis. Three sensor probes were used to perform simultaneous backflow measurements in intake runners corresponding to three of the six engine cylinders, and a fourth probe was installed in the intake manifold plenum for tracking dynamics introduced by an external exhaust gas recirculation mixer. Near-crank-angle resolved measurements (5 kHz, that is, 1.2 crank angle resolution at 1000 RPM) were performed during steady-state engine operation at various levels of external exhaust gas recirculation to measure the gas properties and penetration distance of the backflow into the intake runners on a cylinder- and cycle-basis. Validation of computational fluid dynamics model results is also presented to demonstrate the utility of such measurements in advancing engine research.


2013 ◽  
Vol 136 (3) ◽  
Author(s):  
A. Kalaisselvane ◽  
G. S. Gunasegarane ◽  
N. Alagumurthy ◽  
K. Palaniradja

Even though the conventional method of supercharging and turbocharging of an internal combustion engine increases the engine specific power output, part of the shaft power developed by the engine is consumed by the superchargers. The control system that is present in both the chargers further complicates the system. This study proposes a novel method of forced induction in a diesel engine by using a jet compressor run by exhaust gas recirculation (EGR). This method apart from increasing the specific power output reduces the NOx formation by the engine due to forced induction. Performance analysis of the jet compressor using exhaust gas as the motive stream and atmospheric air as the propelled stream was carried out. Using the standard available code, the governing equations were solved numerically to get the optimum operating conditions such as exhaust gas pressure, temperature, and flow rate for a three cylinder diesel engine. The dimensions of the jet compressor were determined by solving the energy balance equations obtained from the constant rate momentum change method. Using the commercial software fluent, the performance optimization of jet compressor used for forced induction in a diesel engine was made for different percentage of EGR input and estimated the power output. From the results obtained, a performance map was drawn for the three cylinder diesel engine to get the optimum boost pressure and maximum entrainment ratio for a given percentage of exhaust gas recirculation and power output. Experiments were conducted on a three cylinder diesel engine fitted with a fabricated jet compressor with EGR used for forced induction application. Results obtained from the experiments were in good agreement with the numerical results obtained from fluent analysis.


2017 ◽  
Vol 20 (2) ◽  
pp. 194-202 ◽  
Author(s):  
Kalen R Vos ◽  
Gregory M Shaver ◽  
Xueting Lu ◽  
Cody M Allen ◽  
James McCarthy ◽  
...  

Valve train flexibility enables optimization of the cylinder-manifold gas exchange process across an engine’s torque/speed operating space. This study focuses on the diesel engine fuel economy improvements possible through delayed intake valve closure timing as a means to improve volumetric efficiency at elevated engine speeds via dynamic charging. It is experimentally and analytically demonstrated that intake valve modulation can be employed at high-speed (2200 r/min) and medium-to-high load conditions (12.7 and 7.6 bar brake mean effective pressure) to increase volumetric efficiency. The resulting increase in inducted charge enables higher exhaust gas recirculation fractions without penalizing the air-to-fuel ratio. Higher exhaust gas recirculation fractions allow efficiency improving injection advances without sacrificing NOx. Fuel savings of 1.2% and 1.9% are experimentally demonstrated at 2200 r/min for 12.7 and 7.6 bar brake mean effective pressure operating conditions via this combined strategy of delayed intake valve closure, higher exhaust gas recirculation fractions, and earlier injections.


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