Experimental Study on Effects of Nozzle Hole Geometry on Achieving Low Diesel Engine Emissions

Author(s):  
Prashanth K. Karra ◽  
Song-Charng Kong

Three injectors with different nozzle geometries were tested in a multicylinder diesel engine with a high-pressure common-rail injection system. Various injection pressures were tested along with exhaust gas recirculation to achieve low NOx and soot emissions. The injectors used in the study included a six-hole nozzle, a ten-hole nozzle, and a six-hole convergent nozzle with a K-factor of 3. All three injectors had the same flow numbers. All three injectors tested were effective in reducing NOx and soot emissions at appropriate conditions. It was found that low temperature combustion can be achieved by using high levels of exhaust gas recirculation with late injection timings. High injection pressures significantly reduced soot emissions at conventional injection timings. The effect of injection pressure was not significant at retarded injection timings, i.e., 5 ATDC. The convergent nozzle was found to produce higher soot emissions compared with the straight-hole nozzle under the same injection conditions. Effects of the convergent nozzle on NOx emissions and fuel consumption were not significant. The small nozzle size in the ten-hole injector can generate smaller fuel drops and lead to better atomization. The ten-hole injector appeared to have better air utilization and resulted in significant reductions in NOx and soot emissions over a wide range of operating conditions.

Author(s):  
Prashanth K. Karra ◽  
Song-Charng Kong

Various diesel injectors and injection pressures were tested along with exhaust gas recirculation to achieve low NOx and soot emissions. The injectors used in the study included a 6-hole nozzle, a 10-hole nozzle, and a 6-hole convergent nozzle with a K-factor of 3. All three injectors had the same flow numbers and they were effective in reducing NOx and soot emissions at appropriate conditions. It was found that low temperature combustion can be achieved by using high levels of exhaust gas recirculation with late injection timings. High injection pressures significantly reduced soot emissions at conventional injection timings. The effect of injection pressure was not significant at retarded injection timings, i.e., 5 ATDC. The convergent nozzle was found to produce higher soot emissions and its effects on NOx emissions and fuel consumption were not significant. The small nozzle size in the 10-hole injector can generate smaller fuel drops and lead to better atomization. The 10-hole injector appeared to have better air utilization and resulted in significant reductions in NOx and soot emissions over a wide range of operating conditions.


2019 ◽  
Vol 22 (1) ◽  
pp. 284-294 ◽  
Author(s):  
FCP Leach ◽  
MH Davy ◽  
MS Peckham

As the control of real driving emissions continues to increase in importance, the importance of understanding emission formation mechanisms during engine transients similarly increases. Knowledge of the NO2/NOx ratio emitted from a diesel engine is necessary, particularly for ensuring optimum performance of NOx aftertreatment systems. In this work, cycle-to-cycle NO and NOx emissions have been measured using a Cambustion CLD500, and the cyclic NO2/NOx ratio calculated as a high-speed light-duty diesel engine undergoes transient steps in load, while all other engine parameters are held constant across a wide range of operating conditions with and without exhaust gas recirculation. The results show that changes in NO and NOx, and hence NO2/NOx ratio, are instantaneous upon a step change in engine load. NO2/NOx ratios have been observed in line with previously reported results, although at the lightest engine loads and at high levels of exhaust gas recirculation, higher levels of NO2 than have been previously reported in the literature are observed.


2013 ◽  
Vol 664 ◽  
pp. 926-930
Author(s):  
Wei Zhang ◽  
Xiao Dong Wang ◽  
Rui Sun ◽  
Jian Wei Sun ◽  
Wei Han

The effects of EGR operating mode on particulate morphology were investigated for a 5.79-liter diesel engine which was equipped with a turbocharged and inter-cooled air induction system, a common-rail direct fuel injection system, and an EGR system. Morphological characteristics, such as primary particle size, number concentration and aggregate particle size were investigated by a transmission electron microscope (TEM) analysis and a electrical low pressure impactor (ELPI) under engine operating conditions of 0.41 in fuel/air ratio at different exhaust gas recirculation (EGR) rate from 0~35%. The experimental results indicated that primary particle were in the range of 17.05nm~18.34nm, which increased with increased EGR rate. As EGR rate increased, aggregate particle size were measured in a narrow range from 120nm to 170nm.


2009 ◽  
Vol 138 (3) ◽  
pp. 28-36
Author(s):  
Sathaporn CHUEPENG ◽  
Hongming XU ◽  
Athanasios TSOLAKIS ◽  
Mirosław WYSZYŃSKI ◽  
Jonathan HARLAND

The paper presents characterisations of nanoparticle number in exhaust gases from biodiesel blends (B30, 30% of RME by volume with ultra low sulphur diesel fuel, ULSD) combustion in a V6 diesel engine equipped with a common rail fuel injection system. The engine was operated on three steady-state test points extracted from the New European Driving Cycle without engine hardware or the engine management system (EMS) modification. A fast differential mobility spectrometer was used to determine particle number size distribution based on electrical mobility equivalent diameter. The distribution was dependent on the engine operating condition and the rate of exhaust gas recirculation (EGR). The particle size in the nucleation mode from B30 combustion with and without EGR is smaller than that of ULSD while giving higher number concentration for all engine operating conditions tested. However, in the accumulation mode with and without EGR, the smaller sizes and the lower total numbers from B30 combustion were observed. For both fuels, EGR shows insignificant changes to the primary particle size but noticeable increase in particle size and number in the accumulation mode. In overall, compared to the ULSD case, the B30 combustion reduced particle size and lowered total particle number in exhaust gas emitted from the engine with EGR.


Author(s):  
Yeongseop Park ◽  
Inseok Park ◽  
Joowon Lee ◽  
Kyunghan Min ◽  
Myoungho Sunwoo

This paper investigates the design of model-based feedforward compensators for exhaust gas recirculation (EGR) and variable geometry turbocharger (VGT) systems using air path models for a common-rail direct injection (CRDI) diesel engine to cope with the nonlinear control problem. The model-based feedforward compensators generate set-positions of the EGR valve and the VGT vane to track the desired mass air flow (MAF) and manifold absolute pressure (MAP) with consideration of the current engine operating conditions. In the best case, the rising time to reach 90% of the MAF set-point was reduced by 69.8% compared with the look-up table based feedforward compensators.


Author(s):  
Peter G Dowell ◽  
Sam Akehurst ◽  
Richard D Burke

Accurate real-time engine models are an essential step to allow the development of control algorithms in parallel to the development of engine hardware using hardware-in-the-loop applications. A physics-based model of the engine high-pressure air path and combustion chamber is presented. The model was parameterised using data from a small set of carefully selected operating conditions for a 2.0 l diesel engine. The model was subsequently validated over the complete engine operating map with exhaust gas recirculation and without exhaust gas recirculation. A high level of fit was achieved with R2 values above 0.94 for the mean effective pressure and above 0.99 for the air flow rate. The model run time was then reduced for real-time application by using forward differencing and single-precision floating-point numbers and by calculating the in-cylinder prediction for only a single cylinder. A further improvement of 25% in the run time was achieved by improving the submodels, including the strategic use of one-dimensional and two-dimensional look-up tables with optimised resolution. The model exceeds the performance of similar models in the literature, achieving a crank angle resolution of 0.5° at 4000 r/min. This simulation step size still yields good accuracy in comparison with a crank angle resolution of 0.1° and was validated against the experimental results from a New European Driving Cycle. The real-time model allows the development of control strategies before the engine hardware is available, meaning that more time can be spent to ensure that the engine can meet the performance and the emissions requirements over its full operating range.


2013 ◽  
Vol 136 (3) ◽  
Author(s):  
A. Kalaisselvane ◽  
G. S. Gunasegarane ◽  
N. Alagumurthy ◽  
K. Palaniradja

Even though the conventional method of supercharging and turbocharging of an internal combustion engine increases the engine specific power output, part of the shaft power developed by the engine is consumed by the superchargers. The control system that is present in both the chargers further complicates the system. This study proposes a novel method of forced induction in a diesel engine by using a jet compressor run by exhaust gas recirculation (EGR). This method apart from increasing the specific power output reduces the NOx formation by the engine due to forced induction. Performance analysis of the jet compressor using exhaust gas as the motive stream and atmospheric air as the propelled stream was carried out. Using the standard available code, the governing equations were solved numerically to get the optimum operating conditions such as exhaust gas pressure, temperature, and flow rate for a three cylinder diesel engine. The dimensions of the jet compressor were determined by solving the energy balance equations obtained from the constant rate momentum change method. Using the commercial software fluent, the performance optimization of jet compressor used for forced induction in a diesel engine was made for different percentage of EGR input and estimated the power output. From the results obtained, a performance map was drawn for the three cylinder diesel engine to get the optimum boost pressure and maximum entrainment ratio for a given percentage of exhaust gas recirculation and power output. Experiments were conducted on a three cylinder diesel engine fitted with a fabricated jet compressor with EGR used for forced induction application. Results obtained from the experiments were in good agreement with the numerical results obtained from fluent analysis.


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