Correlation of flow path length to total pressure loss in diffuser flows

Author(s):  
J Vad
Author(s):  
Katsutoshi Kobayashi ◽  
Isao Hagiya ◽  
Hideki Akiniwa ◽  
Hiroaki Yoda ◽  
Daijirou Senba

The double suction volute pump consists of three components: a double suction flow path in upstream, an impeller with five blades, and a double volute flow path in downstream. The double suction was designed to improve a flow on the inlet surface of impeller. A significantly high pre-swirl velocity and low pre-swirl velocity were observed in original double suction, however its high pre-swirl velocity was slowed down and its low pre-swirl velocity was speeded up in designed double suction. As a result, the designed double suction had a more uniform velocity distribution on the inlet surface of impeller. The impeller had twenty design parameters and those parameters were optimized by genetic algorithm (GA) to improve the impeller efficiency. A high total pressure loss was observed on the outlet surface of impeller and near the shroud wall of impeller meridian surface. On the other hand, its total pressure loss was decreased in optimized impeller, and the impeller efficiency increased by +0.7[%]. The cross-sectional surfaces, which were defined on a main streamwise curve of double volute, were designed to decrease a total pressure loss occurring inside double volute. In designed double volute, a secondary vortex on the cross-sectional surface was suppressed and a high circumferential velocity was decreased near the tongue and front edge of partition wall. As a result, the total pressure loss was decreased inside designed double volute. The hydraulic pump performance for designed pump, which consisted of the designed double suction, optimized impeller and designed double volute, was predicted by numerical simulation. Efficiencies in double suction, impeller and double volute were increased by 0.6[%], 0.4[%] and 1.1[%] respectively and the total improvement of pump efficiency was 1.9[%]. The designed pump was manufactured and its hydraulic performance was measured by experiment. The numerical results of pump efficiency agreed well with experimental ones. The efficiency of designed pump increased by 2.0[%] compared with that of original pump in experiment.


Author(s):  
Wei Dong ◽  
Chun Mao ◽  
Jian-Jun Zhu ◽  
Yong Chen

The inlet flow of intercooler will be not uniform when the air flows through diffuser behind the low-pressure compressor. With the aid of the CFD technology, the flow field and pressure drop of gas turbine intercooler are analyzed. The equivalent flow area and the equivalent heat transfer methods are proposed in numerical simulations, hence the modeling problem of entire intercooler flow path is solved effectively. Three kinds of scheme of flow path are computed and the flow fields and pressure drops are given in this paper. The influence of inlet flow non-uniformity on the performance of intercooler is analyzed. The numerical computation results indicate that the CFD technology is valuable for analyzing the details of the flow field and improving the intercooler flow path design. The combination of the CFD technology and the intercooler design technique can improve the design of the flow path of gas turbine intercooler. The total pressure loss of the intercooler can be effectively reduced by improving the inlet flow non-uniformity. By comparing the experiment results and computation results of intercooler flow and heat transfer with the plate-fin heat exchanger design calculation, inlet flow non-uniformity has less influence on the heat transfer, but has more influence on the total pressure loss. When the intercooler with special flow structure and layout for marine gas turbine is designed, inlet flow non-uniformity should be fully considered and the total pressure loss should be corrected based on experiments.


Author(s):  
Feng-Shan Wang ◽  
Wen-Jun Kong ◽  
Bao-Rui Wang

A research program is in development in China as a demonstrator of combined cooling, heating and power system (CCHP). In this program, a micro gas turbine with net electrical output around 100kW is designed and developed. The combustor is designed for natural gas operation and oil fuel operation, respectively. In this paper, a prototype can combustor for the oil fuel was studied by the experiments. In this paper, the combustor was tested using the ambient pressure combustor test facility. The sensors were equipped to measure the combustion performance; the exhaust gas was sampled and analyzed by a gas analyzer device. From the tests and experiments, combustion efficiency, pattern factor at the exit, the surface temperature profile of the outer liner wall, the total pressure loss factor of the combustion chamber with and without burning, and the pollutants emission fraction at the combustor exit were obtained. It is also found that with increasing of the inlet temperature, the combustion efficiency and the total pressure loss factor increased, while the exit pattern factor coefficient reduced. The emissions of CO and unburned hydrogen carbon (UHC) significantly reduced, but the emission of NOx significantly increased.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Jeyakumar Suppandipillai ◽  
Jayaraman Kandasamy ◽  
R. Sivakumar ◽  
Mehmet Karaca ◽  
Karthik K.

Purpose This paper aims to study the influences of hydrogen jet pressure on flow features of a strut-based injector in a scramjet combustor under-reacting cases are numerically investigated in this study. Design/methodology/approach The numerical analysis is carried out using Reynolds Averaged Navier Stokes (RANS) equations with the Shear Stress Transport k-ω turbulence model in contention to comprehend the flow physics during scramjet combustion. The three major parameters such as the shock wave pattern, wall pressures and static temperature across the combustor are validated with the reported experiments. The results comply with the range, indicating the adopted simulation method can be extended for other investigations as well. The supersonic flow characteristics are determined based on the flow properties, combustion efficiency and total pressure loss. Findings The results revealed that the augmentation of hydrogen jet pressure via variation in flame features increases the static pressure in the vicinity of the strut and destabilize the normal shock wave position. Indeed, the pressure of the mainstream flow drives the shock wave toward the upstream direction. The study perceived that once the hydrogen jet pressure is reached 4 bar, the incoming flow attains a subsonic state due to the movement of normal shock wave ahead of the strut. It is noticed that the increase in hydrogen jet pressure in the supersonic flow field improves the jet penetration rate in the lateral direction of the flow and also increases the total pressure loss as compared with the baseline injection pressure condition. Practical implications The outcome of this research provides the influence of fuel injection pressure variations in the supersonic combustion phenomenon of hypersonic vehicles. Originality/value This paper substantiates the effect of increasing hydrogen jet pressure in the reacting supersonic airstream on the performance of a scramjet combustor.


2021 ◽  
Author(s):  
Feng Li ◽  
Zhao Liu ◽  
Zhenping Feng

Abstract The blade tip region of the shroud-less high-pressure gas turbine is exposed to an extremely operating condition with combined high temperature and high heat transfer coefficient. It is critical to design new tip structures and apply effective cooling method to protect the blade tip. Multi-cavity squealer tip has the potential to reduce the huge thermal loads and improve the aerodynamic performance of the blade tip region. In this paper, numerical simulations were performed to predict the aerothermal performance of the multi-cavity squealer tip in a heavy-duty gas turbine cascade. Different turbulence models were validated by comparing to the experimental data. It was found that results predicted by the shear-stress transport with the γ-Reθ transition model have the best precision. Then, the film cooling performance, the flow field in the tip gap and the leakage losses were presented with several different multi-cavity squealer tip structures, under various coolant to mainstream mass flow ratios (MFR) from 0.05% to 0.15%. The results show that the ribs in the multi-cavity squealer tip could change the flow structure in the tip gap for that they would block the coolant and the leakage flow. In this study, the case with one-cavity (1C) achieves the best film cooling performance under a lower MFR. However, the cases with multi-cavity (2C, 3C, 4C) show higher film cooling effectiveness under a higher MFR of 0.15%, which are 32.6%%, 34.2%% and 41.0% higher than that of the 1C case. For the aerodynamic performance, the case with single-cavity has the largest total pressure loss coefficient in all MFR studied, whereas the case with two-cavity obtains the smallest total pressure loss coefficient, which is 7.6% lower than that of the 1C case.


2021 ◽  
Author(s):  
Juan He ◽  
Qinghua Deng ◽  
Zhenping Feng

Abstract Double wall cooling, consisting of internal impingement cooling and external film cooling, is believed to be the most advanced technique in modern turbine blades cooling. In this paper, to improve the uniformity of temperature distribution, a flat plate double wall cooling model with gradient diameter of film and impingement holes was proposed, and the heat transfer and flow characteristics were investigated by solving steady three-dimensional Reynolds-Averaged Navier-Stokes (RANS) equations with SST k-ω turbulence model. The influence of gradient diameter on overall cooling effectiveness and total pressure loss was studied by comparing with the uniform pattern at the blowing ratios ranging from 0.5 to 2. For gradient diameter of film hole patterns, results show that −10% film pattern always has the lowest film flow non-uniformity coefficient. The laterally averaged overall cooling effectiveness of uniform pattern lies between that of +10% and −10% film patterns, but the intersection of three patterns moves upstream from the middle of flow direction with the increase of blowing ratio. Therefore, the −10% film pattern exerts the highest area averaged cooling effectiveness, which is improved by up to 1.6% and 1% at BR = 0.5 and 1 respectively compared with a uniform pattern. However, at higher blowing ratios, the +10% film pattern maintains higher cooling effectiveness and lower total pressure loss. For gradient diameter of impingement hole patterns, the intersection of laterally averaged overall cooling effectiveness in three patterns is located near the middle of flow direction under all blowing ratios. The uniform pattern has the highest area averaged cooling effectiveness and the smallest non-uniform coefficient, but the −10% jet pattern has advantages of reducing pressure loss, especially in the laminated loss.


Author(s):  
Ronald S. LaFleur

The iceformation design method generates an endwall contour, altering the secondary flows that produce elevated endwall heat transfer load and total pressure losses. Iceformation is an analog to regions of metal melting where a hot fluid alters the isothermal surface shape of a part as it is maintained by a cooling fluid. The passage flow, heat transfer and geometry evolve together under the constraints of flow and thermal boundary conditions. The iceformation concept is not media dependent and can be used in analogous flows and materials to evolve novel boundary shapes. In the past, this method has been shown to reduce aerodynamic drag and total pressure loss in flows such as diffusers and cylinder/endwall junctures. A prior paper [1] showed that the Reynolds number matched iceform geometry had a 24% lower average endwall heat transfer than the rotationally symmetric endwall geometry of the Energy Efficiency Engine (E3). Comparisons were made between three endwall geometries: the ‘iceform’, the ‘E3’ and the ‘flat’ as a limiting case of the endwall design space. This paper adds to the iceformation design record by reporting the endwall aerodynamic performances. Second vane exit flow velocities and pressures were measured using an automated 2-D traverse of a 1.2 mm diameter five-hole probe. Exit plane maps for the three endwall geometries are presented showing the details of the total pressure coefficient contours and the velocity vectors. The formation of secondary flow vortices is shown in the exit plane and this results in an impact on exit plane total pressure loss distribution, off-design over- and under-turning of the exit flow. The exit plane contours are integrated to form overall measures of the total pressure loss. Relative to the E3 endwall, the iceform endwall has a slightly higher total pressure loss attributed to higher dissipation of the secondary flow within the passage. The iceform endwall has a closer-to-design exit flow pattern than the E3 endwall.


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