Energy-saving strategies on power hydraulic system: An overview

Author(s):  
Anil C Mahato ◽  
Sanjoy K Ghoshal

Different strategies for improving the energy efficiency of a power hydraulic system have been reviewed in this article. The energy-saving scheme is classified into three categories: S ystem design, Improving components or product functions and Loss reduction. The sub-categories of energy-saving strategies are discussed briefly. Also, different energy-saving potentials of power hydraulic system are presented in tabular form for clear understanding on the chronological development toward energy-efficient fluid power system.

Author(s):  
Anil C. Mahato ◽  
Sanjay K Ghoshal

Different procedures to improve the energy efficiency of a hydraulic drive system have been surveyed in this article. The energy-saving approaches are classified into four categories: hybridization, control algorithms, waste energy recovery and reduction of energy losses. Also, the sub-categories of each strategy are discussed individually in brief. The energy efficiency can go up to 69% using a hybridization strategy, whereas using a fuel-saving strategy is within the range of 20–40%. Another strategy, i.e., control algorithms, yields 40% of fuel savings on the displacement-controlled excavator system. Similarly, the maximum potential to recover the braking energy is about 78% in the case of the Constant Pressure System (CPS) system using flywheel under the category of waste energy recovery. Moreover, 56–66.1% throttling energy saving potential is observed on an On/Off high-speed valve-controlled hydraulic system under the reduction of energy loss strategy. Different energy saving potentials of the hydraulic system have been presented in tabular form for a clear understanding of the historical development in this field.


2013 ◽  
Vol 30 (06) ◽  
pp. 1350021
Author(s):  
SONGLIN NIE ◽  
HUI JI ◽  
YEQING HUANG ◽  
ZHEN HU ◽  
YONGPING LI

Fluid contamination is one of the main reasons for the wear failure and the related downtime in a hydraulic power system. Filters play an important role in controlling the contamination effectively, increasing the reliability of the system, and maintaining the system economically. Due to the uncertainties of system parameters, the complicated relationship among components, as well as the lack of effective approach, managing filters is becoming one of the biggest challenges for engineers and decision makers. In this study, a robust interval-based minimax-regret analysis (RIMA) method is developed for the filter management in a fluid power system (FPS) under uncertainty. The RIMA method can handle the uncertainties existed in contaminant ingressions of the system and contaminant holding capacity of filters without making assumption on probabilistic distributions for random variables. Through analyzing the system cost of all possible filter management alternatives, an interval element regret matrix can be obtained, which enables decision makers to identify the optimal filter management strategy under uncertainty. The results of a case study indicate that the reasonable solutions generated can help decision makers understand the consequence of short-term and long-term decisions, identify optimal strategies for filter allocation and selection with minimized system-maintenance cost and system-failure risk.


2021 ◽  
Author(s):  
R.V. Yudin ◽  
◽  
R.N. Puzakov ◽  

During the movement of the tractor on the uneven terrain, there are fluctuations that cause jumps of the working fluid in the hydraulic system and high dynamic loads. The solution to this problem is the use of an energy-saving hydraulic drive with a hydraulic accumulator and a system of aggregates this leads to increased efficiency and increased productivity of skidding grippers. A mathematical model of working processes with an energy-saving hydraulic drive is compiled.


1999 ◽  
Author(s):  
Edmund J. Hughes ◽  
Thomas G. Richards ◽  
Derek G. Tilley

Abstract Fluid power system design is a skilful and complex task requiring significant practical experience and heuristic knowledge gained over many years. Industries specifying and/or designing fluid power systems in their products are at risk should they lose key personnel with this knowledge. This problem is compounded by a lack of formal training at the graduate level, creating a shortfall in qualified fluid power designers. Design support tools that assist and guide designers in their work, as part of a Concurrent Engineering approach, should be capable of providing both good practice guidance and a framework into which product specific information can be stored for later reuse. This paper discusses the early development of a fluid power system design tool that seeks to offer this support using a methodology developed in hypermedia.


2009 ◽  
Vol 3 (2) ◽  
Author(s):  
A. Kangude ◽  
B. Burgstahler ◽  
J. Katsys ◽  
W. Durfee

Loss of mobility due to lower limb paralysis is common consequence of thoracic level spinal cord injury (SCI). In the US there are approximately 253,000 persons with SCI. The wheelchair is the most common form of mobility for individuals with paraplegia but there remains a need for assistive technology that can enable paraplegics to walk and reach in the periphery of wheelchair. A new concept is presented that combines functional electrical stimulation (FES) with an energy storing orthosis (ESO) that contains a fluid power system to store and transfer energy during the gait cycle. Elastic energy storage elements on the orthosis hip and knee joints hold the leg in a flexed equilibrium position. Stimulation of the quadriceps extends the knee, placing excess energy in both the equilibrium spring and an energy transfer element. The stored energy is transferred to the hip where it is discharged and used to extend the hip against its equilibrium spring which also aids in forward progression. A new step is initiated by releasing the hip and knee joints from the straight leg position to the flexed position. The concept is realized using gas springs and pneumatic cylinders. Gas springs act as flexed energy storage elements. Lower air cylinder and the tubing acts as an accumulator and the upper cylinder acts as hip joint actuator. The system uses 2 way proportional solenoid actuated pneumatic valves for control during extension. The conceptual design of the ESO was completed and implemented in a dynamic simulation model (MSC ADAMS) and in a benchtop prototype for engineering measurements. Of the 14 joules of energy available from quadriceps, 8.9 joules of energy is utilized for doing work against springs and inertial forces; 5.4 joules is stored in pneumatic system; of which 1.4 joules is required for hip extensions and the remaining will be used for forward progression. No studies were conducted with human subjects. A hydraulic fluid power system was investigated for better control and braking possibilities but was not adopted because of difficulities in accumulator design and high fluid friction losses. A Matlab code was used to calculate the torques required at joints to support standing. Commerical braces are being used for improved user comfort. A wrap spring brake is being designed to maintain standing posture without FES or any active energy input. Technical feasibility of the ESO prototype will be evaluated using two subjects with paraplegia.


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