Cylinder-to-cylinder high-pressure exhaust gas recirculation dispersion effect on opacity and NOx emissions in a diesel automotive engine

2020 ◽  
pp. 146808741989540 ◽  
Author(s):  
Vicente Macián ◽  
José Manuel Luján ◽  
Héctor Climent ◽  
Julián Miguel-García ◽  
Stéphane Guilain ◽  
...  

The objective of the study is to determine the effect of the high-pressure exhaust gas recirculation dispersion in automotive diesel engines in NO x and smoke emissions in steady engine operation. The investigation quantifies the NO x and smoke emissions as a function of the dispersion of the high-pressure exhaust gas recirculation among cylinders. The experiments are performed on a test bench with a 1.6-L automotive diesel engine. In order to track the high-pressure exhaust gas recirculation dispersion in the intake pipes, a valves system to measure CO2, that is, exhaust gas recirculation rate, was installed pipe to pipe. In addition, a valves device to measure NO x emissions cylinder to cylinder in the exhaust was installed. Moreover, a smoke meter device was installed downstream the turbine, to measure the effect of the high-pressure exhaust gas recirculation dispersion on smoke emissions. Five different engine speeds were studied with different torque levels; thus, the engine map was widely studied, from 1250 to 3000 r/min and between 6 and 20 bar of brake mean effective pressure. The exhaust gas recirculation rate varies between 4% and 25% depending on the operating point. The methodology focused on experimental tools combining traditional measuring devices with a specific valves system, which offers accurate information about species concentration in both the intake and the exhaust manifolds. The study was performed at constant raw NO x emissions to observe the effect of the exhaust gas recirculation dispersion in the opacity and fuel consumption. The study concludes that when the exhaust gas recirculation dispersion is low, the opacity presents reduced values in all operating points. However, above a certain level of exhaust gas recirculation dispersion, the opacity increases dramatically with different slopes depending on the engine running condition. This study allows quantifying the exhaust gas recirculation dispersion threshold. In addition, the exhaust gas recirculation dispersion could contribute to increase the fuel consumption up to 3.5%.

2018 ◽  
Vol 10 (11) ◽  
pp. 168781401880960 ◽  
Author(s):  
Xianqing Shen ◽  
Kai Shen ◽  
Zhendong Zhang

The effects of high-pressure and low-pressure exhaust gas recirculation on engine and turbocharger performance were investigated in a turbocharged gasoline direct injection engine. Some performances, such as engine combustion, fuel consumption, intake and exhaust, and turbocharger operating conditions, were compared at wide open throttle and partial load with the high-pressure and low-pressure exhaust gas recirculation systems. The reasons for these changes are analyzed. The results showed EGR system of gasoline engine could optimize the cylinder combustion, reduce pumping mean effective pressure and lower fuel consumption. Low-pressure exhaust gas recirculation system has higher thermal efficiency than high-pressure exhaust gas recirculation, especially on partial load condition. The main reasons are as follows: more exhaust energy is used by the turbocharger with low-pressure exhaust gas recirculation system, and the lower exhaust gas temperature of engine would optimize the combustion in cylinder.


Author(s):  
M. A. A. Mossa ◽  
A. A. Hairuddin ◽  
A. A. Nuraini ◽  
J. Zulkiple ◽  
H. M. Tobib

With the increment in global demand for energy, there is a need to reduce vehicle emission, which is among the major causes of air pollution around the world. In order to reduce the emissions levels, this study focuses on the effects of hot exhaust gas recirculation (EGR) system on the performance and emissions of a direct injection (DI) diesel engine. The performance studied includes engine power, torque, brake mean effective pressure, fuel consumption and the exhaust emission. The engine used in this study was a single-cylinder, four-stroke engine with an air-cooled system at a rated speed of 3600 rpm with displacement of 0.219 litres. The engine was operated at varying speeds of 1600 to 3600 rpm with different percentages of EGR (5%, 7%, 10% and 15%). Based on the results, it was shown that EGR had decreased the engine brake power and torque while increasing fuel consumption at the same time. The engine with EGR has reduced the emission level of NOx from 800 to 240 ppm and CO2, from 9% to 4%, while increasing the CO from 2% to 4% and UHC from 10 to 100 ppm. Hence, it was concluded that low emission level of NOx and CO2 could be obtained using EGR as it can be used to improve the emission level of a homogeneous charge compression ignition (HCCI) even further in the extension of this study.


2020 ◽  
Vol 19 (4) ◽  
pp. 305-310
Author(s):  
G. M. Kuharonak ◽  
D. V. Kapskiy ◽  
V. I. Berezun

The purpose of this work is to consider the requirements for emissions of harmful substances of diesel engines by selecting design and adjustment parameters that determine the organization of the workflow, and the exhaust gas cleaning system, taking into account the reduction of fuel consumption. Design elements and geometric characteristics of structures for a turbocharged diesel engine of Д-245 series produced by JSC HMC Minsk Motor Plant (4ЧН11/12.5) with a capacity of 90 kW equipped with an electronically controlled battery fuel injection have been developed: exhaust gas recirculation along the high pressure circuit, shape and dimensions of the combustion chamber, the number and angular arrangement of the nozzle openings in a nozzle atomizer, and inlet channels of the cylinder head. Methods for organizing a workflow are proposed that take into account the shape of the indicator diagrams and affect the emissions of nitrogen oxides and dispersed particles differently. Their implementation allows us to determine the boundary ranges of changes in the control parameters of the fuel supply and exhaust gas recirculation systems when determining the area of minimizing the specific effective fuel consumption and the range of studies for the environmental performance of a diesel engine. The paper presents results of the study on the ways to meet  the requirements for emissions of harmful substances, obtained by considering options for the organization of working processes, taking into account the reduction in specific effective fuel consumption, changes in the average temperature of the exhaust gases and diesel equipment. To evaluate these methods, the following indicators have been identified: changes in specific fuel consumption and average temperature of the toxicity cycle relative to the base cycle, the necessary degree of conversion of the purification system for dispersed particles and NOx. Recommendations are given on choosing a diesel engine to meet Stage 4 emission standards for nitrogen oxides and dispersed particles.


2020 ◽  
Vol 21 (10) ◽  
pp. 1819-1834
Author(s):  
Bryan P Maldonado ◽  
Nan Li ◽  
Ilya Kolmanovsky ◽  
Anna G Stefanopoulou

Cycle-to-cycle feedback control is employed to achieve optimal combustion phasing while maintaining high levels of exhaust gas recirculation by adjusting the spark advance and the exhaust gas recirculation valve position. The control development is based on a control-oriented model that captures the effects of throttle position, exhaust gas recirculation valve position, and spark timing on the combustion phasing. Under the assumption that in-cylinder pressure information is available, an adaptive extended Kalman filter approach is used to estimate the exhaust gas recirculation rate into the intake manifold based on combustion phasing measurements. The estimation algorithm is adaptive since the cycle-to-cycle combustion variability (output covariance) is not known a priori and changes with operating conditions. A linear quadratic regulator controller is designed to maintain optimal combustion phasing while maximizing exhaust gas recirculation levels during load transients coming from throttle tip-in and tip-out commands from the driver. During throttle tip-outs, however, a combination of a high exhaust gas recirculation rate and an overly advanced spark, product of the dynamic response of the system, generates a sequence of misfire events. In this work, an explicit reference governor is used as an add-on scheme to the closed-loop system in order to avoid the violation of the misfire limit. The reference governor is enhanced with model-free learning which enables it to avoid misfires after a learning phase. Experimental results are reported which illustrate the potential of the proposed control strategy for achieving an optimal combustion process during highly diluted conditions for improving fuel efficiency.


Author(s):  
H. W. Wang ◽  
Z. H. Huang ◽  
L. B. Zhou ◽  
D. M. Jiang ◽  
Z. L. Yang

Investigations of emission characteristics were carried out on a compression ignition, dimethyl ether engine (DME) with exhaust gas recirculation (EGR) and on a diesel engine with a dimethyl carbonate (DMC) additive. The experimental results show that the DME engine with EGR can simultaneously reduce smoke and NOx emissions. The NOx can be reduced by about 20 per cent for every 10 per cent of EGR introduction, while smoke remains at zero. The diesel equivalent brake specific fuel consumption (b.s.f.c.) shows a slight decrease when DMC is added, while the effective thermal efficiency shows a slight improvement. It is found that the smoke reduction rate and smoke show a linear relationship with DMC percentage or oxygen mass percentage in the diesel fuel. For the specific brake mean effective pressure (b.m.e.p.), smoke will be reduced by 20 per cent for every 10 per cent DMC added and by 40 per cent when the oxygen mass percentage in the fuel reaches 10 per cent. The CO decreases when DMC is added, while NOx shows an increase. This difference is pronounced at a high b.m.e.p. For the specific b.m.e.p., CO and NOx show a linear relationship with DMC mass percentage in the fuel; CO will be reduced by 20 per cent while NOx will be increased by 20 per cent for every 10 per cent DMC added.


2017 ◽  
Vol 18 (10) ◽  
pp. 973-990 ◽  
Author(s):  
Jaeheun Kim ◽  
Choongsik Bae

An investigation was carried out to examine the feasibility of replacing the conventional high-pressure loop/low-pressure loop exhaust gas recirculation with a combination of internal and low-pressure loop exhaust gas recirculation. The main objective of this alternative exhaust gas recirculation path configuration is to extend the limits of the late intake valve closing strategy, without the concern of backpressure caused by the high-pressure loop exhaust gas recirculation. The late intake valve closing strategy improved the conventional trade-off relation between nitrogen oxides and smoke emissions. The gross indicated mean effective pressure was maintained at a similar level, as long as the intake boosting pressure kept changing with respect to the intake valve closing timing. Applying the high-pressure loop exhaust gas recirculation in the boosted conditions yielded concern of the exhaust backpressure increase. The presence of high-pressure loop exhaust gas recirculation limited further intake valve closing retardation when the negative effect of increased pumping work cancelled out the positive effect of improving the emissions’ trade-off. Replacing high-pressure loop exhaust gas recirculation with internal exhaust gas recirculation reduced the burden of such exhaust backpressure and the pumping loss. However, a simple feasibility analysis indicated that a high-efficiency turbocharger was required to make the pumping work close to zero. The internal exhaust gas recirculation strategy was able to control the nitrogen oxides emissions at a low level with much lower O2 concentration, even though the initial in-cylinder temperature was high due to hot residual gas. Retardation of intake valve closing timing and intake boosting contributed to increasing the charge density; therefore, the smoke emission reduced due to the higher air–fuel ratio value exceeding 25. The combination of internal and low pressure loop loop exhaust gas recirculation with late intake valve closing strategy exhibited an improvement on the trade-off relation between nitrogen oxides and smoke emissions, while maintaining the gross indicated mean effective pressure at a comparable level with that of the high-pressure loop exhaust gas recirculation configuration.


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