Exploring the potential benefits of high-efficiency dual-fuel combustion on a heavy-duty multi-cylinder engine for SuperTruck I

2021 ◽  
pp. 146808742110069
Author(s):  
Chloé Lerin ◽  
K Dean Edwards ◽  
Scott J Curran ◽  
Eric J Nafziger ◽  
Melanie Moses-DeBusk ◽  
...  
Keyword(s):  
Natural Gas ◽  
High Efficiency ◽  
Fuel Injection ◽  
Fuel Combustion ◽  
Dual Fuel ◽  
Heavy Duty ◽  
Port Fuel Injection ◽  
Advanced Combustion ◽  
Dual Fuel Combustion

In support of the Daimler SuperTruck I team’s 55% brake thermal efficiency (BTE) pathway goal, researchers at Oak Ridge National Laboratory performed an experimental investigation of the potential efficiency and emissions benefits of dual-fuel advanced combustion approaches on a modified heavy-duty 15-L Detroit™ DD15 engine. For this work, a natural gas port fuel injection system with an independent injection control for each cylinder was added to the DD15 engine. For the dual-fuel strategies investigated, 65%–90% of the total fuel energy was supplied through the added port fuel injection natural gas (NG) fueling system. The remaining fuel energy was supplied by one or more direct injections of diesel fuel using the production high pressure diesel fueling system. The production DD15 air handling system and combustion geometry were unmodified for this study. Efficiency and emissions with dual-fuel strategies including both low temperature combustion (LTC) and non-LTC approaches such as dual fuel direct-injection were investigated along with control authority over combustion phasing. Parametric studies of dual-fuel NG/diesel advanced combustion were conducted in order to experimentally investigate the potential of high-efficiency, dual-fuel combustion strategies to improve BTE in a multi-cylinder engine, understand the potential reductions in engine-out emissions, and characterize the range of combustion phasing controllability. Characterization of mode transitions from mixing-controlled diesel pilot ignition to kinetically controlled ignition is presented. Key findings from this study included a reproducible demonstration of BTE approaching 48% at up to a 13-bar brake mean effective pressure with significant reductions in engine-out NOx and soot emissions. Additional results from investigating load transients in dual-fuel mode and initial characterization of particle size distribution during dual-fuel operation are presented.

Characterization and Potential of Premixed Dual-Fuel Combustion in a Heavy Duty Natural Gas/Diesel Engine

2016 ◽  
Author(s):  
Ian May ◽  
Vinícius Pedrozo ◽  
Hua Zhao ◽  
Alasdair Cairns ◽  
Steve Whelan ◽  
...  
Keyword(s):  
Diesel Engine ◽  
Natural Gas ◽  
Fuel Combustion ◽  
Dual Fuel ◽  
Heavy Duty ◽  
Dual Fuel Combustion

scholarly journals An Optical Characterization of Dual-Fuel Combustion in a Heavy-Duty Diesel Engine

2018 ◽  
Author(s):  
Zeeshan Ahmad ◽  
Janak Aryal ◽  
Olli Ranta ◽  
Ossi Kaario ◽  
Ville Vuorinen ◽  
...  
Keyword(s):  
Diesel Engine ◽  
Optical Characterization ◽  
Fuel Combustion ◽  
Dual Fuel ◽  
Heavy Duty ◽  
Heavy Duty Diesel Engine ◽  
Dual Fuel Combustion ◽  
Heavy Duty Diesel

scholarly journals Effects of ethane addition on diesel-methane dual-fuel combustion in a heavy-duty engine

Fuel ◽  
2021 ◽  
Vol 289 ◽  
pp. 119834
Author(s):  
Zeeshan Ahmad ◽  
Ossi Kaario ◽  
Shervin Karimkashi ◽  
Cheng Qiang ◽  
Ville Vuorinen ◽  
...  
Keyword(s):  
Fuel Combustion ◽  
Dual Fuel ◽  
Heavy Duty ◽  
Dual Fuel Combustion

A phenomenological combustion analysis of a dual-fuel natural-gas diesel engine

2016 ◽  
Vol 231 (1) ◽  
pp. 66-83 ◽  
Author(s):  
Shuonan Xu ◽  
David Anderson ◽  
Mark Hoffman ◽  
Robert Prucka ◽  
Zoran Filipi
Keyword(s):  
Diesel Engine ◽  
Natural Gas ◽  
Heat Release ◽  
Diesel Fuel ◽  
Fuel Injection ◽  
Dual Fuel ◽  
Injection Timing ◽  
Heavy Duty ◽  
Engine System ◽  
Wiebe Function

Energy security concerns and an abundant supply of natural gas in the USA provide the impetus for engine designers to consider alternative gaseous fuels in the existing engines. The dual-fuel natural-gas diesel engine concept is attractive because of the minimal design changes, the ability to preserve a high compression ratio of the baseline diesel, and the lack of range anxiety. However, the increased complexity of a dual-fuel engine poses challenges, including the knock limit at a high load, the combustion instability at a low load, and the transient response of an engine with directly injected diesel fuel and port fuel injection of compressed natural gas upstream of the intake manifold. Predictive simulations of the complete engine system are an invaluable tool for investigations of these conditions and development of dual-fuel control strategies. This paper presents the development of a phenomenological combustion model of a heavy-duty dual-fuel engine, aided by insights from experimental data. Heat release analysis is carried out first, using the cylinder pressure data acquired with both diesel-only and dual-fuel (diesel and natural gas) combustion over a wide operating range. A diesel injection timing correlation based on the injector solenoid valve pulse widths is developed, enabling the diesel fuel start of injection to be detected without extra sensors on the fuel injection cam. The experimental heat release trends are obtained with a hybrid triple-Wiebe function for both diesel-only operation and dual-fuel operation. The ignition delay period of dual-fuel operation is examined and estimated with a predictive correlation using the concept of a pseudo-diesel equivalence ratio. A four-stage combustion mechanism is discussed, and it is shown that a triple-Wiebe function has the ability to represent all stages of dual-fuel combustion. This creates a critical building block for modeling a heavy-duty dual-fuel turbocharged engine system.

Experimental Investigation of the Natural Gas / Diesel Dual-Fuel Combustion Using a Rapid Compression Machine

2011 ◽  
Author(s):  
Julio C. C. Eg\ausquiza ◽  
Sergio L. Braga ◽  
Carlos V. M. Braga ◽  
Antonio C. S. Villela ◽  
Newton R. Moura
Keyword(s):  
Experimental Investigation ◽  
Natural Gas ◽  
Fuel Combustion ◽  
Dual Fuel ◽  
Rapid Compression Machine ◽  
Dual Fuel Combustion ◽  
Rapid Compression

Numerical Simulation of a Large Bore Dual Fuel Marine Engine Using Tabulated Detailed Reaction Mechanisms

2019 ◽  
Author(s):  
Sascha Andree ◽  
Dmitry Goryntsev ◽  
Martin Theile ◽  
Björn Henke ◽  
Karsten Schleef ◽  
...  
Keyword(s):  
Reaction Mechanism ◽  
Natural Gas ◽  
Chemical Reaction ◽  
Reaction Mechanisms ◽  
Combustion Process ◽  
Fuel Combustion ◽  
Dual Fuel ◽  
Start Of Injection ◽  
Flamelet Generated Manifold ◽  
Dual Fuel Combustion

Abstract The simulation of a diesel natural gas dual fuel combustion process is the topic of this paper. Based on a detailed chemical reaction mechanism, which was applied for such a dual fuel combustion, the complete internal combustion engine process was simulated. Two single fuel combustion reaction mechanisms from literature were merged, to consider the simultaneous reaction paths of diesel and natural gas. N-heptane was chosen as a surrogate for diesel. The chemical reaction mechanisms are solved by applying a tabulation method using the software tool AVL Tabkin™. In combination with a Flamelet Generated Manifold (FGM) combustion model, this leads to a reduction of computational effort compared to a direct solving of the reaction mechanism, because of a decoupling of chemistry and flow calculations. Turbulence was modelled using an unsteady Reynolds-Averaged Navier Stokes (URANS) model. In comparison to conventional combustion models, this approach allows for detailed investigations of the complex ignition process of the dual fuel combustion process. The unexpected inversely proportional relationship between start of injection (SOI) and start of combustion (SOC), a later start of injection makes for an earlier combustion of the main load, is only one of these interesting combustion phenomena, which can now be analyzed in detail. Further investigations are done for different engine load points and multiple pilot injection strategies. The simulation results are confirmed by experimental measurements at a medium speed dual fuel single cylinder research engine.

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