Structural Optimization to Obtain Minimum-Weight Sandwich Panels

Author(s):  
Jack R. Vinson
2014 ◽  
Vol 62 (1) ◽  
pp. 91-102
Author(s):  
B. Blachowski ◽  
W. Gutkowski

Abstract In this study, a relatively simple method of discrete structural optimization with dynamic loads is presented. It is based on a tree graph, representing discrete values of the structural weight. In practical design, the number of such values may be very large. This is because they are equal to the combination numbers, arising from numbers of structural members and prefabricated elements. The starting point of the method is the weight obtained from continuous optimization, which is assumed to be the lower bound of all possible discrete weights. Applying the graph, it is possible to find a set of weights close to the continuous solution. The smallest of these values, fulfilling constraints, is assumed to be the discrete minimum weight solution. Constraints can be imposed on stresses, displacements and accelerations. The short outline of the method is presented in Sec. 2. The idea of discrete structural optimization by means of graphs. The knowledge needed to apply the method is limited to the FEM and graph representation. The paper is illustrated with two examples. The first one deals with a transmission tower subjected to stochastic wind loading. The second one with a composite floor subjected to deterministic dynamic forces, coming from the synchronized crowd activities, like dance or aerobic.


2012 ◽  
Vol 204-208 ◽  
pp. 3128-3131
Author(s):  
Li Rong Sha ◽  
Yue Yang

The ANN-based optimization for considering fatigue reliability requirements in structural optimization was proposed. The ANN-based response surface method was employed for performing fatigue reliability analysis. The fatigue reliability requirements were considered as constraints while the weight as the objective function, the ANN model was adopted to establish the relationship between the fatigue reliability and geometry dimension of the structure, the optimal results of the structure with a minimum weight was reached.


2017 ◽  
Vol 21 (7) ◽  
pp. 2181-2193 ◽  
Author(s):  
Robert Studziński

The main aim of the paper is to find optimal solutions of sandwich panels with flat steel facings and a hybrid core made of aerogel and polyisocyanurate (PIR) foam. The optimal solutions have to satisfy conflicting criteria, i.e. a maximum range of applications and minimum weight, while at the same time respecting both the principles of sustainable development in the construction industry and the limit states (ultimate and serviceability) conditions. The design vector consists of the geometrical parameters of the sandwich panel including its span length and the parameter which describes the proportion of aerogel thickness to the total thickness of the core. The mechanical properties of the hybrid core are described by mathematical functions which were obtained in laboratory tests. In optimization, an evolutionary algorithm was used. The Pareto results were obtained while respecting the inequality constraints introduced in the optimization procedure directly (box conditions) and by means of the external penalty function. The presented optimization of a sandwich panel extends the class of problems discussed in the literature by considering both the hybrid core and the thermal conductivity aspect.


2021 ◽  
Vol 11 (1) ◽  
pp. 252-265
Author(s):  
Saeed Kamarian ◽  
Ruiwen Yu ◽  
Jung-il Song

Abstract The present work addresses the optimal design of sandwich panels made of flax fabric (FF)/vinyl ester (VE) composite face sheets and honeycomb VE core. The sandwich structures are first optimized in terms of flammability by obtaining the best combination of ammonium polyphosphate (APP), halloysite nanotube (HNT), and magnesium hydroxide (MH) as three flame retardants (FRs). Using the Taguchi method and horizontal burning test, it is shown that [6, 3, and 3%] and [1, 0.5, and 0%] are the optimal combinations of APP, HNT, and MH for the face sheets and core, respectively. Cone calorimeter test results indicate that the optimal FR combinations significantly decrease the mass lost rate (MLR), heat rate release (HRR), total smoke release (TSR), and maximum average release heat emission (MARHE). The FR sandwich structures are then geometrically optimized under compressive loads based on their weight. Different failure modes are considered as the design constraints of the optimization problem. Imperialist competitive algorithm (ICA), as a powerful meta-heuristic algorithm, is implemented to considerably reduce the computational cost of the optimization process. The results of this study show that proper combinations of FR additives can increase the flame retardancy while decreasing the weight of sandwich panels.


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