Three-Dimensional CFD Modeling of Continuous Industrial Baking Process

Author(s):  
Weibiao Zhou ◽  
Nantawan Therdthai
2020 ◽  
Vol 15 (4) ◽  
pp. 543-549
Author(s):  
Haydar Kepekci ◽  
Ergin Kosa ◽  
Cüneyt Ezgi ◽  
Ahmet Cihan

Abstract The brake system of an automobile is composed of disc brake and pad which are co-working components in braking and accelerating. In the braking period, due to friction between the surface of the disc and pad, the thermal heat is generated. It should be avoided to reach elevated temperatures in disc and pad. It is focused on different disc materials that are gray cast iron and carbon ceramics, whereas pad is made up of a composite material. In this study, the CFD model of the brake system is analyzed to get a realistic approach in the amount of transferred heat. The amount of produced heat can be affected by some parameters such as velocity and friction coefficient. The results show that surface temperature for carbon-ceramic disc material can change between 290 and 650 K according to the friction coefficient and velocity in transient mode. Also, if the disc material gray cast iron is selected, it can change between 295 and 500 K. It is claimed that the amount of dissipated heat depends on the different heat transfer coefficient of gray cast iron and carbon ceramics.


2019 ◽  
Vol 6 (1) ◽  
pp. 14-21
Author(s):  
Ya.V. Doroshenko

The research has been carried out for the purpose of a complex numerical three-dimensional modeling of the stressed state of taps and tees of main gas pipelines taking into account the gas-dynamic processes occurring in these shaped elements and the temperature difference in their walls. A 3D modeling of the elbow with a 90° angle and a reinforcing pad on the main line and the drainage of the passage line of the trunk of the main gas pipeline has been carried out. There has been studied the gas flow with 3D models of shaped elements of the main gas pipeline by means of the CFD modeling. The simulation has been рerformed for the equidistant tees in which the entire flow from the main stream flows into its branch. The mathematical model is based on the solution of the Navier–Stokes equation system, continuity equation, closed by a two-parametric k -e model of the Launder–Sharma turbulence with corresponding initial and boundary conditions. The simulation results are visualized in the ANSYS Fluent R18.2 Academic Postprocessor by constructing the pressure fields on the contours and in the longitudinal and transverse sections of shaped elements. The exact values of pressure at different points of the inner cavity of the shaped elements have been determined, the places of rise and fall of pressure identified. There have been performed the simulation of the temperature difference in the walls of the drainage, the trunk of the main gas pipeline in the module ANSYS Transient Thermal. The results of CFD and temperature modeling were imported into the mechanical module ANSYS Static Structural, where the finite element method was used to simulate the stressed state of the shaped elements of the main gas pipeline, taking into account the gas-dynamic processes occurring in their internal cavity and the temperature difference in the walls. The results of the simulation have been visualized by constructing a three-dimensional color fields of equivalent von Mises stresses in the tee and in the elbow. The places of the maximum equivalent stresses in the wall of the studied shaped elements have been revealed. 


Author(s):  
Peter Abdo ◽  
Rahil Taghipour ◽  
B. Phuoc Huynh

Abstract Windcatcher is an effective natural ventilation system, and its performance depends on several factors including wind speed and wind direction. It provides a comfortable and healthy indoor environment since the introduced fresh air decreases the moisture content and reduces the pollutant concentration. Since the wind speed and its direction are generally unpredictable, it is important to use special inlet forms and exits to increase the efficiency of a windcatcher. In this study, computational fluid dynamics (CFD) modeling is implemented using ansys fluent to investigate the airflow entering a three-dimensional room through a windcatcher with different inlet designs. Three designs are studied which are a uniform inlet, a divergent inlet, and a bulging-convergent inlet. The airflow pattern with all inlets provided adequate ventilation through the room. With all the applied wind velocities (1, 2, 3, and 6 m/s) at the domain's inlet, the divergent inlet shape has captured the highest airflow through the room and provided higher average velocity at 1.2 m high enhancing the thermal comfort where most of the human occupancy occurs. With 6 m/s wind velocity, the divergent inlet has captured 2.55% more flow rate compared to the uniform inlet and 4.70% compared to the bulging-convergent inlet, and it has also provided an average velocity at 1.2 m high in the room of 7.16% higher than the uniform inlet and 8.44% higher than the bulging-convergent inlet.


Author(s):  
Filippo Rubechini ◽  
Michele Marconcini ◽  
Andrea Arnone ◽  
Stefano Cecchi ◽  
Federico Dacca`

A three-dimensional, multistage, Navier-Stokes solver is applied to the numerical investigation of a four stage low-pressure steam turbine. The thermodynamic behavior of the wet steam is reproduced by adopting a real-gas model, based on the use of gas property tables. Geometrical features and flow-path details consistent with the actual turbine geometry, such as cavity purge flows, shroud leakage flows and partspan snubbers, are accounted for, and their impact on the turbine performance is discussed. These details are included in the analysis using simple models, which prevent a considerable growth of the computational cost and make the overall procedure attractive as a design tool for industrial purposes. Shroud leakage flows are modeled by means of suitable endwall boundary conditions, based on coupled sources and sinks, while body forces are applied to simulate the presence of the damping wires on the blades. In this work a detailed description of these models is provided, and the results of computations are compared with experimental measurements.


2020 ◽  
Vol 143 (1) ◽  
Author(s):  
Jongin Yang ◽  
Alan Palazzolo

Abstract Reynolds based thermo-elasto-hydrodynamic (TEHD) simulations of tilting pad journal bearings (TPJBs) generally provide accurate results; however, the uncertainty of the pad’s leading edge thermal boundary conditions causes uncertainty of the results. The highly complex thermal-flow mixing action between pads (BPs) results from the oil supply nozzle jets and geometric features. The conventional Reynolds approach employs mixing coefficients (MCs), estimated from experience, to approximate a uniform inlet temperature for each pad. Part I utilized complex computational fluid dynamics (CFD) flow modeling to illustrate that temperature distributions at the pad inlets may deviate strongly from being uniform. The present work retains the uniform MC model but obtains the MC from detailed three-dimensional CFD modeling and machine learning, which could be extended to the radially and axially varying MC case. The steps for implementing an artificial neural network (ANN) approach for MC regression are provided as follows: (1) utilize a design of experiment step for obtaining an adaptable training set, (2) conduct CFD simulations on the BP to obtain the outputs of the training set, (3) apply an ANN learning process by Levenverg–Mardquart backpropagation with the Bayesian regularization, and (4) couple the ANN MC results with conventional TEHD Reynolds models. An approximate log fitting method provides a simplified approach for MC regression. The effectiveness of the Reynolds TEHD TPJB model with ANN regression-based MC distributions is confirmed by comparison with CFD based TEHD TPJB model results. The method obtains an accuracy nearly the same as the complete CFD model, but with the computational economy of a Reynolds approach.


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