Effect of annealing on residual stress, strength, adhesion and wear resistance of thin, hard coatings on low alloy steel

2014 ◽  
pp. 189-192
1986 ◽  
Vol 19 (3) ◽  
pp. 123-127 ◽  
Author(s):  
K. Allen ◽  
A.A. Torrance

Author(s):  
Hiroyuki Sakamoto ◽  
Takatoshi Hirota ◽  
Naoki Ogawa

Elastic-plastic finite element (FE) analysis is performed to determine the plastic behavior of the reactor pressure vessel (RPV) inner surface caused by rapid cooling during pressurized thermal shock (PTS) events. However, as the J-integral is not path-independent for elastic-plastic material in the unloading process, it is necessary to apply a suitable correction method using elastic material. In addition, it is also necessary to consider the effect of the welding residual stress appropriately. Therefore, we investigated the stress intensity factor derived from FE analysis based on a model consisting of elastic-plastic cladding and linear elastic low-alloy steel with subsequent plastic zone correction, since the stress level of low-alloy steel remains within the elastic region except the crack front during a PTS event. Furthermore, we examined whether the stress mapping method is applicable for reflecting the effect of welding residual stress in FE analysis, even though the plastic strain generated during welding is ignored.


2014 ◽  
Vol 651-653 ◽  
pp. 56-59
Author(s):  
Song Ping Chen ◽  
Yong Xian Li ◽  
Yan Ji Xie

Welding at high humidity is frequently needed for the harbor hoisting machinery of steel structures in the coastal port city. A computational procedure is proposed for analyzing residual stress and temperature distributions induced by the T-joint welding in two types of St52-3 high strength low alloy steel plates both 6 mm in thickness. The relative humidity conditions varied from 75 to 90% at constant pressure. The finite element models are employed to evaluate the transient temperature and the residual stress during welding. According to the analysis results, the higher residual stress and the highest concentration of hydrogen are distributed in and surround the heat affected zone (HAZ), and vary with different humidity.


2021 ◽  
Vol 47 (2) ◽  
pp. 790-799
Author(s):  
Richard J Katemi ◽  
Jeremy Epp

This paper reports an investigation of the influence of carbonitriding conditions for 20MnCr5 low alloy steel. Three gaseous carbonitriding conditions were investigated based on different carbon and nitrogen potentials to attain varying levels of carbon between 0.62 and 0.93% mass, whereas for nitrogen between 0.19 and 0.26% mass at the surface. Analysis of retained austenite and residual stress distributions was conducted using X-ray diffraction technique. The effective case depth varied between 900 and 1200 µm. The case microstructures were characterized by varying proportions of retained austenite and martensite, while the core contained essentially bainitic microstructures. The maximum amount of retained austenite which occurred at a depth of 50 µm from the subsurface ranged between 30 and 70% mass and significantly influenced the level of surface micro-hardness whereas the core hardness remaining relatively constant at 450 HV1. High values of residual stresses in martensite phase were observed. The signs, magnitudes, distributions and location of maximum compressive residual stresses were highly influenced by the maximum fraction of retained austenite. Retained austenite of 30%, 50% and 70% mass at the surface lead to peak compressive residue stresses of -280, -227, and -202 MPa at depths of 555, 704, and 890 μm, respectively. Keywords: Carbonitriding, retained austenite, martensite, residual stress, XRD.


Metals ◽  
2019 ◽  
Vol 9 (2) ◽  
pp. 244 ◽  
Author(s):  
Nakarin Srisuwan ◽  
Nuengruetai Kumsri ◽  
Trinet Yingsamphancharoen ◽  
Attaphon Kaewvilai

This work presents the improvement of hardfacing welding for American Society for Testing and Materials (ASTM) A572-based high-strength, low-alloy steel by controlling the heating/cooling conditions of welding process. In the welding process, the buffer and hardfacing layers were welded onto A572-based material by a nickel–chromium electrode and chromium carbide electrode, respectively. The base metal and electrode materials were controlled by the heating/cooling process during the welding to reduce excessive stress, which could result in a crack in the specimens. The welded specimens were examined by visual and penetrant inspections for evaluating the welding quality. The macro–micro structure of the deposited layer was investigated; scanning electron microscope with an energy-dispersive X-ray spectrometer (SEM-EDS) and XRD were used to characterize structural properties, elemental compositions, and crystallite sizes of the welded specimens. The surface properties, such as hardness, impact, and abrasive wear of the welded specimens, were tested for evaluation of the wear resistance of the welded specimens.


2017 ◽  
Vol 53 (1) ◽  
pp. 67-75 ◽  
Author(s):  
V. G. Efremenko ◽  
V. I. Zurnadzhi ◽  
Yu. G. Chabak ◽  
O. V. Tsvetkova ◽  
A. V. Dzherenova

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