Receptance coupling for turning with a follower rest

2016 ◽  
pp. 245-248 ◽  
Author(s):  
M Jasiewicz ◽  
B Powałka
Keyword(s):  
Receptance Coupling

scholarly journals Optimization and Tuning of Passive Tuned Mass Damper Embedded in Milling Tool for Chatter Mitigation

2020 ◽  
Vol 5 (1) ◽  
pp. 2
Author(s):  
Wenshuo Ma ◽  
Jingjun Yu ◽  
Yiqing Yang ◽  
Yunfei Wang
Keyword(s):  
Tuned Mass Damper ◽  
Structural Features ◽  
Milling Process ◽  
Diameter Ratio ◽  
Depth Of Cut ◽  
Receptance Coupling ◽  
Milling Tool ◽  
Mass Damper ◽  
Large Length ◽  
Deep Depth

Milling tools with a large length–diameter ratio are widely applied in machining structural features with deep depth. However, their high dynamic flexibility gives rise to chatter vibrations, which results in poor surface finish, reduced productivity, and even tool damage. With a passive tuned mass damper (TMD) embedded inside the arbor, a large length–diameter ratio milling tool with chatter-resistance ability was developed. By modeling the milling tool as a continuous beam, the tool-tip frequency response function (FRF) of the milling tool with TMD was derived using receptance coupling substructure analysis (RCSA), and the gyroscopic effect of the rotating tool was incorporated. The TMD parameters were optimized numerically with the consideration of mounting position based on the maximum cutting stability criterion, followed by the simulation of the effectiveness of the optimized and detuned TMD. With the tool-tip FRF obtained, the chatter stability of the milling process was predicted. Tap tests showed that the TMD was able to increase the minimum real part of the FRF by 79.3%. The stability lobe diagram (SLD) was predicted, and the minimum critical depth of cut in milling operations was enhanced from 0.10 to 0.46 mm.

Identification of Dynamical Contact Parameters for Spindle-Tool Holder Interface Based on the Receptance Coupling Substructure Approach

2011 ◽  
Vol 287-290 ◽  
pp. 2185-2190
Author(s):  
Yong Sheng Zhao ◽  
Ri Qing Dong ◽  
Zhi Feng Liu ◽  
Tie Neng Guo
Keyword(s):  
Contact Dynamics ◽  
Chatter Stability ◽  
Simple Manner ◽  
Accurate Identification ◽  
Tool Holder ◽  
Receptance Coupling ◽  
Dynamical Parameters ◽  
Substructure Approach ◽  
Stiffness And Damping ◽  
Contact Parameters

It is very crucial to accurately identify the parameters of contact dynamics in predicting the chatter stability of spindle–tool holder assemblies in machining centers. Fast and accurate identification of contact dynamics in spindle–tool holder assembly has become an important issue in the recent years. In this paper, the receptance coupling substructure approach is employed for identification the stiffness and damping of the interface in a simple manner, in which the frequency response function of the tool holder is derived from the Timoshenko beam finite elements model. A BT 50 type tool holder is adopted as an application example of the method. Although this study focuses on the contact dynamics at the spindle–tool holder interfaces of the assembly, the approach might be used for identifying the dynamical parameters of other critical interface.

scholarly journals Tailoring Plate Thickness of a Helmholtz Resonator for Improved Sound Attenuation

2016 ◽  
Author(s):  
Mohammad Kurdi ◽  
Shahin Nudehi ◽  
Gregory Scott Duncan
Keyword(s):  
Transmission Loss ◽  
Plate Thickness ◽  
Helmholtz Resonator ◽  
Element Model ◽  
Flexible Plate ◽  
End Plate ◽  
Receptance Coupling ◽  
Coupling Techniques ◽  
Gradient Based ◽  
Optimization Search

A Helmholtz resonator with flexible plate attenuates noise in exhaust ducts, and the transmission loss function quantifies the amount of filtered noise at a desired frequency. In this work the transmission loss is maximized (optimized) by allowing the resonator end plate thickness to vary for two cases: 1) a non-optimized baseline resonator, and 2) a resonator with a uniform flexible endplate that was previously optimized for transmission loss and resonator size. To accomplish this, receptance coupling techniques were used to couple a finite element model of a varying thickness resonator end plate to a mass-spring-damper model of the vibrating air mass in the resonator. Sequential quadratic programming was employed to complete a gradient based optimization search. By allowing the end plate thickness to vary, the transmission loss of the non-optimized baseline resonator was improved significantly, 28 percent. However, the transmission loss of the previously optimized resonator for transmission loss and resonator size showed minimal improvement.

Receptance Coupling

2011 ◽  
pp. 321-366
Author(s):  
Tony L. Schmitz ◽  
K. Scott Smith
Keyword(s):  
Receptance Coupling

scholarly journals A receptance-based method for frequency assignment via coupling of subsystems

2019 ◽  
Vol 90 (2) ◽  
pp. 449-465
Author(s):  
Sung-Han Tsai ◽  
Huajiang Ouyang ◽  
Jen-Yuan Chang
Keyword(s):  
Assignment Problem ◽  
Structural Modification ◽  
Optimization Problem ◽  
Natural Frequencies ◽  
Coupled System ◽  
Frequency Assignment ◽  
Frequency Assignment Problem ◽  
Extended Technique ◽  
Modification Process ◽  
Receptance Coupling

Abstract This paper presents a theoretical study of the frequency assignment problem of a coupled system via structural modification of one of its subsystems. It deals with the issue in which the available modifications are not simple; for example, they are not point masses, grounded springs, or spring-mass oscillators. The proposed technique is derived based on receptance coupling technique and formulated as an optimization problem. Only a few receptances at the connection ends of each subsystem are required in the structural modification process. The applicability of the technique is demonstrated on a simulated rotor system. The results show that both bending natural frequencies and torsional natural frequencies can be assigned using a modifiable joint, either separately or simultaneously. In addition, an extension is made on a previously proposed torsional receptance measurement technique to estimate the rotational receptance in bending. Numerical simulations suggest that the extended technique is able to produce accurate estimations and thus is appropriate for this frequency assignment problem of concern.

A Study of Linear Joint and Tool Models in Spindle-Holder-Tool Receptance Coupling

2005 ◽  
Author(s):  
Timothy J. Burns ◽  
Tony L. Schmitz
Keyword(s):  
Frequency Response ◽  
High Speed ◽  
Nonlinear Least Squares ◽  
Analytical Models ◽  
Connection Matrix ◽  
Depth Of Cut ◽  
Combined System ◽  
Receptance Coupling ◽  
Overhang Length ◽  
Exponential Trend

The dynamics of a spindle-holder-tool (SHT) system during high-speed machining is sensitive to changes in tool overhang length. A well-known method for predicting the limiting depth of cut for avoidance of tool chatter requires a good estimate of the tool-point frequency response (FRF) of the combined system, which depends upon the tool length. In earlier work, a combined analytical and experimental method has been discussed, that uses receptance coupling substructure analysis (RCSA) for the rapid prediction of the combined spindle-holder-tool FRF. The basic idea of the method is to combine the measured direct displacement vs. force receptance (i.e., frequency response) at the free end of the spindle-holder (SH) system with calculated expressions for the tool receptances based on analytical models. The tool was modeled as an Euler-Bernoulli (EB) beam, the other three spindle-holder receptances were set equal to zero, and the model for the connection with the tool led to a diagonal matrix. The main conclusion of the earlier work was that there was an exponential trend in the dominant connection parameter, which enabled interpolation between tip receptance data for the longest and shortest tools in the combined SHT system. Thus, a considerable savings in time and effort could be realized for the particular SHT system. A question left open in the earlier work was: how general is this observed exponential trend? Here, to explore this question further, an analytical EB model is used for the SH system, so that all four of its end receptances are available, and the tool is again modeled as a free-free EB beam that is connected to the SH by a specified connection matrix, that includes nonzero off-diagonal terms. This serves as the “exact” solution. The approximate solution is once again formed by setting all but one SH receptance equal to zero, and the connection parameters are determined using nonlinear least squares software. Both diagonal and full connection matrices are investigated. The main result is that, for this system, in the case of a diagonal connecting matrix, there is no apparent trend in the dominant connecting spring stiffness with tool overhang length. However, in the full connecting matrix case, a general constant trend is observed, with some interesting exceptions.

Chatter Stability of Micro-Milling by Considering the Centrifugal Force and Gyroscopic Effect of the Spindle

2019 ◽  
Vol 141 (11) ◽  
Author(s):  
Xiaohong Lu ◽  
Zhenyuan Jia ◽  
Shengqian Liu ◽  
Kun Yang ◽  
Yixuan Feng ◽  
...  
Keyword(s):  
Centrifugal Force ◽  
High Speed ◽  
Beam Theory ◽  
Milling Process ◽  
System Structure ◽  
Micro Milling ◽  
Gyroscopic Effect ◽  
Good Surface ◽  
Receptance Coupling ◽  
Milling Tool

Abstract In the micro-milling process, the minimization of tool chatter is critical for good surface finish quality. The analysis of chatter requires an understanding of the milling tool as well as the dynamics of milling system structure. Frequency response function (FRF) at the micro-milling tool point reflects dynamic behavior of the whole micro-milling machine–spindle–tool system. However, the tool point FRF of micro-milling cannot be obtained directly through the hammering test. To solve the problem, the authors get the FRF of the spindle system based on the rotating Timoshenko beam theory and the receptance coupling substructure analysis (RCSA), and the bearing characteristics are added into the spindle model through structural modification. Then, the centrifugal force and gyroscopic effect caused by the high-speed rotation of the micro-milling spindle are considered to better simulate the real scenario and increase the accuracy of modal parameters. The method has general usage and can be applied to all the micro-milling tools under which only the spindle dimension, bearing characteristics, and contact parameters need to be changed.

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