The Effect of Joint Flexibility on the Torsion of a Vehicle Body

1982 ◽  
Vol 196 (1) ◽  
pp. 191-197 ◽  
Author(s):  
P W Sharman

Experiments on thin fabricated box members in a tee joint configuration revealed deformations which could not be correlated with beam-type models, even when spring elements were introduced at the joint. The behaviour was also observed in finite element analyses of the joints. Part of the cab structure of a heavy goods vehicle which formed a plane frame with fabricated members of closed cross-section was tested in torsion and the stiffness compared with theoretical predictions. The application of classical beam and torsional theory gave a result which was approximately ten times the experimental value. A further theoretical estimate, which included the joint flexibility as predicted by a finite element model of the localized region at the joint, gave an improved result which was 26 per cent higher than the experimental value.

2016 ◽  
Vol 879 ◽  
pp. 274-278 ◽  
Author(s):  
Jun Cao ◽  
Philip Nash

In an earlier study, a 3-D thermomechanical coupled finite element model was built and experimentally validated to investigate the evolution of the thermal residual stresses and distortions in electron beam additive manufactured Ti-6Al-4V build plates. In this study, an investigation using this robust and accurate model was focused on an efficient preheating method, in which the electron beam quickly scanned across the substrate to preheat the build plate prior to the deposition. Various preheat times, beam powers, scan rates, scanning paths and cooling times (between the end of current preheat scan/deposition layer and the beginning of the next preheat scan/deposition layer) were examined, and the maximum distortion along the centerline of the substrate and the maximum longitudinal residual stress along the normal direction on the middle cross-section of the build plate were quantitatively compared. The results show that increasing preheat times and beam powers could effectively reduce both distortion and residual stress for multiple layers/passes components.


2017 ◽  
Vol 893 ◽  
pp. 380-383
Author(s):  
Jun Xia ◽  
Z. Shen ◽  
Kun Liu

The tapered cross-section beams made of steel-concrete composite material are widely used in engineering constructions and their dynamic behavior is strongly influenced by the type of shear connection jointing the two different materials. The 1D high order finite element model for tapered cross-section steel-concrete composite material beam with interlayer slip was established in this paper. The Numerical results for vibration nature frequencies of the composite beams with two typical boundary conditions were compared with ANSYS using 2D plane stress element. The 1D element is more efficient and economical for the common tapered cross-section steel-concrete composite material beams in engineering.


Author(s):  
Laura Galuppi ◽  
Gianni Royer-Carfagni

Prandtl's membrane analogy for the torsion problem of prismatic homogeneous bars is extended to multi-material cross sections. The linear elastic problem is governed by the same equations describing the deformation of an inflated membrane, differently tensioned in regions that correspond to the domains hosting different materials in the bar cross section, in a way proportional to the inverse of the material shear modulus. Multi-connected cross sections correspond to materials with vanishing stiffness inside the holes, implying infinite tension in the corresponding portions of the membrane. To define the interface constrains that allow to apply such a state of prestress to the membrane, a physical apparatus is proposed, which can be numerically modelled with a two-dimensional mesh implementable in commercial finite-element model codes. This approach presents noteworthy advantages with respect to the three-dimensional modelling of the twisted bar.


2004 ◽  
Vol 34 (4) ◽  
pp. 817-828 ◽  
Author(s):  
Albert Saravi ◽  
C Kevin Lyons

In this study a finite element model of a back spar system was developed with three guylines opposing the skyline strap tension. In this paper the allowable skyline strap tension is the tension in the skyline strap that results in the maximum normal stress on a transverse cross section of the tree being equal to an assumed allowable stress. An iterative routine was developed to find the allowable skyline strap tension, and this routine was found to converge rapidly from initial values that were below and above the allowable skyline strap tension. Two algorithms were developed for finding the maximum normal stress on a transverse cross section of a tree, method 1 and method 2. If the plane that the tree displaced in was known a priori, then method 2 could be used, and it was found to be less sensitive to mesh coarseness. If the plane that the tree displaced in was not known a priori, then method 1 had to be used with a less coarse mesh. It was found that the stress concentrations due to simplified cable connections were not significant for rigging configurations that allowed a larger rigging point displacement. The rigging configurations that allowed larger rigging point displacements have stress fields that are dominated by bending, while for rigging configurations that allow only small rigging point displacements, the stress fields are dominated by axial compression.


2020 ◽  
Vol 143 (4) ◽  
Author(s):  
Y. Alsaffar ◽  
O. Aldraihem ◽  
A. Baz

Abstract A comprehensive theoretical and experimental study is presented of the bandgap behavior of periodic viscoelastic material (VEM) composites subjected to impact loading. The composites under consideration consist of an assembly of aluminum sections integrated with periodic inserts which are arranged in one-dimensional configurations. The investigated inserts are manufactured either from VEM only or VEM with local resonators (LR). A finite element model (FEM) is developed to predict the dynamics of this class of VEM composites by integrating the dynamics of the solid aluminum sections with those of VEM using the Golla-Hughes-Mctavish (GHM) mini-oscillator approach. The integrated model enables, for the first time, the accurate predictions of the bandgap characteristics of periodic viscoelastic composites unlike previous studies where the viscoelastic damping is modeled using the complex modulus approach with storage modulus and loss factor are assumed constants and independent of the frequency or the unrealistic and physically inaccurate Kelvin–Voigt viscous-damping models. The predictions of the developed FEM are validated against the predictions of the commercial finite element package ansys. Furthermore, the FEM predictions are checked experimentally using prototypes of the VEM composites with VEM and VEM/LR inserts. Comparisons are also established against the behavior of plain aluminum rods in an attempt to demonstrate the effectiveness of the proposed class of composites in mitigation of the structural response under impact loading. Close agreements are demonstrated between the theoretical predictions and the obtained experimental results.


Author(s):  
Kai Jokinen ◽  
Erno Keskinen ◽  
Marko Jorkama ◽  
Wolfgang Seemann

In roll balancing the behaviour of the roll can be studied either experimentally with trial weights or, if the roll dimensions are known, analytically by forming a model of the roll to solve response to imbalance. Essential focus in roll balancing is to find the correct amount and placing for the balancing mass or masses. If this selection is done analytically the roll model used in calculations has significant effect to the balancing result. In this paper three different analytic methods are compared. In first method the mode shapes of the roll are defined piece wisely. The roll is divided in to five parts having different cross sections, two shafts, two roll ends and a shell tube of the roll. Two boundary conditions are found for both supports of the roll and four combining equations are written to the interfaces of different roll parts. Totally 20 equations are established to solve the natural frequencies and to form the mode shapes of the non-uniform roll. In second model the flexibility of shafts and the stiffness of the roll ends are added to the support stiffness as serial springs and the roll is modelled as a one flexibly supported beam having constant cross section. Finally the responses to imbalance of previous models are compared to finite element model using beam elements. Benefits and limitations of each three model are then discussed.


Author(s):  
FA de Castro ◽  
Paulo P Kenedi ◽  
LL Vignoli ◽  
I I T Riagusoff

Metallic hyperstatic structures, like beams, submitted to excessive loads, do not fail completely before fully yielding in more than one cross section. Indeed, for built-in beams, three cross sections must be fully yielded before the final failure can occur. So, modeling the evolution of the cross-section residual stress distribution is an important subject that should be addressed to guarantee the stress analysis modeling correctness. This paper analyses the residual stress distribution evolution, in critical cross sections, of built-in beams during a transversal concentrated load growth, until the final failure through hinges formation. A finite element model is also presented. The results show good matches with the numerical model, used as a reference.


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