scholarly journals INCREASE IN PRODUCTION RESOURCE OF TOOLS FOR AUTOMATED TECHNOLOGICAL ENVIRONMENT

2016 ◽  
Vol 2016 (3) ◽  
pp. 157-164
Author(s):  
Сергей Шептунов ◽  
Sergey Sheptunov ◽  
Владимир Логвин ◽  
Vladimir Logvin
Keyword(s):  
Gaseous Medium ◽  
Cutting Edge ◽  
Cutting Process ◽  
Surface Wear ◽  
Technological Environment ◽  
Technological Heredity ◽  
Bevel Edge ◽  
Rotary Cutting ◽  
Edge Extension ◽  
Production Resource

The formation of wear areas on a tool changes power-, temperature and also accuracy quality charac-teristics of a treatment process. The distribution of al-lowance between technological transitions at the use of automated equipment brings the conditions of a cutting process closer to semifinish or finish ones that contributes to control effectively technological heredity. Work surface wear can be estimated through the time τ of a cutting process duration or through the length L of the way in the direction of cutting motion which allows predicting the increase in machining effectiveness based on a rational use of cutters properties. Breakingin and steady wear at rotary cutting increase because of the increase of a cutting edge extension. The application of plasma nano-technologies in material treatment in a glow discharge in controlled gaseous medium allows carrying out changes in the structure on the surface of tools reducing the period of tool breakingin and increasing a steady wear period because of the boundary layer reduction and grinding a source material grain for a specified depth of 0.2…03 mm, that is, commensurable with an optimum bevel edge of tool wear. Tools with continuous single renewal of a cutting edge at optimum wear can realize large ways of cutting L or time τ of a cutting process to carry out a travel of any size.

On the Development of a Tangential Clamped-On Chipbreaker for Difficult-to-Machine Materials

1999 ◽  
Author(s):  
Armen L. Airikyan
Keyword(s):  
Cutting Force ◽  
Process Planning ◽  
Stainless Steels ◽  
Austenitic Stainless Steels ◽  
Cutting Edge ◽  
Cutting Process ◽  
Everyday Practice ◽  
Application Problem ◽  
New Type ◽  
Design And Application

Abstract Everyday practice of cutting process planning requires reliable chipbreacking and this is particularly true when machining difficult-ti-machine materials as austenitic stainless steels. The use of pressed-groove type of chipbreakers prove to provide a partly solution of the problem since their utilization unavoidably leads to increasing cutting force and chipping of the cutting edge. The use of clapped-on chipbreaker seems to solve these problems. However new design and application problem arise. This paper deals with the analysis of these problema and offers a methodology for it resolving. As a result, a new type of a clamped-on chipbreaker has been developed.

scholarly journals Analysis a cutting edge geometry influence on circular saw teeth at the process of crosscutting wood

2009 ◽  
Vol 57 (5) ◽  
pp. 177-182 ◽  
Author(s):  
Ján Kováč ◽  
Milan Mikleš
Keyword(s):  
Cutting Tools ◽  
Measurement Procedure ◽  
Cutting Edge ◽  
Production Costs ◽  
Cutting Process ◽  
Detailed Measurement ◽  
Edge Geometry ◽  
Circular Saw ◽  
Measuring Devices ◽  
Circular Saws

Nowadays, the wood cutting process looks like a technological scheme consisting of several connected and relatively inseparable parts. The crosscutting wood is the most widespread in the process of fo­rest exploitation; it is used at tree exploitation, shortening stems and assortment production. The article deals with the influence of the cutting edge geometry of circular saws on the torque and also on the cutting performance at the crosscutting wood therefore there is the influence on the whole cutting process. In the article there is described detailed measurement procedure, used measuring devices and the process of results analysis. Knowledge of wood crosscutting process and choice of suitable cutting conditions and cutting tools will contribute to decrease production costs and energy saving.

Electrical Current at Metal Cutting Process: A Literature Review

2015 ◽  
Vol 808 ◽  
pp. 40-47 ◽  
Author(s):  
Raluca Daicu ◽  
Gheorghe Oancea
Keyword(s):  
Literature Review ◽  
Cutting Forces ◽  
Metal Cutting ◽  
Electrical Current ◽  
Cutting Edge ◽  
Cutting Process ◽  
Metallic Materials ◽  
Cutting Zone

Processing metallic materials by cutting using good electricity conductor cutting edges it appears an electrical current due mainly to the temperature in the cutting zone. Analyzing of the electrical current the information about the unfolding mode of the cutting process can be obtained. The cutting electrical current can be used in several applications: the estimation of the temperature in the cutting zone, the estimation of the cutting forces, the identification of the wear state of the cutting edge etc. The first researches were started in Russia and they were based on the utilization of the cutting electrical current to measure the temperature in the cutting zone. Afterwards, other applications were identified in the literature and the researches were extended in other countries like India, Japan, USA, Brazil, France, Bangladesh and Romania. This paper presents a review of the researches about the electrical current which appears at cutting process.

Influence of Reground Tool Sharpness on Micro-Cutting Process

2010 ◽  
Vol 37-38 ◽  
pp. 550-553
Author(s):  
Xin Li Tian ◽  
Zhao Li ◽  
Xiu Jian Tang ◽  
Fang Guo ◽  
Ai Bing Yu
Keyword(s):  
Cutting Forces ◽  
Orthogonal Cutting ◽  
Cutting Tools ◽  
Chip Thickness ◽  
Cutting Edge ◽  
Cutting Process ◽  
Micro Cutting ◽  
Temperature Distributions ◽  
Edge Radius ◽  
1045 Steel

Tool edge radius has obvious influences on micro-cutting process. It considers the ratio of the cutting edge radius and the uncut chip thickness as the relative tool sharpness (RST). FEM simulations of orthogonal cutting processes were studied with dynamics explicit ALE method. AISI 1045 steel was chosen for workpiece, and cemented carbide was chosen for cutting tool. Sixteen cutting edges with different RTS values were chosen for analysis. Cutting forces and temperature distributions were calculated for carbide cutting tools with these RTS values. Cutting edge with a small RTS obtains large cutting forces. Ploughing force tend to sharply increase when the RTS of the cutting edge is small. Cutting edge with a reasonable RTS reduces the heat generation and presents reasonable temperature distributions, which is beneficial to cutting life. The force and temperature distributions demonstrate that there is a reasonable RTS range for the cutting edge.

An Integral Method to Determine Workpiece Flow Stress and Friction Characteristics in Metal Cutting

2015 ◽  
Vol 9 (6) ◽  
pp. 775-781
Author(s):  
Norfariza Wahab ◽  
◽  
Yumi Inatsugu ◽  
Satoshi Kubota ◽  
Soo-Young Kim ◽  
...  
Keyword(s):  
Flow Stress ◽  
Strain Rate ◽  
Cutting Forces ◽  
High Speed ◽  
Metal Cutting ◽  
Cutting Edge ◽  
Cutting Process ◽  
Machining Parameters ◽  
Friction Characteristics ◽  
High Speed Cutting

In recent times, numerical simulation techniques have been commonly used to estimate and predict machining parameters such as cutting forces, stresses, and temperature distribution. However, it is very difficult to estimate the flow stress of a workpiece and the friction characteristics at a tool/chip interface, particularly during a high-speed cutting process. The objective of this study is to improve the accuracy of the present method and simultaneously determine the characteristics of the flow stress of a workpiece and friction at the cutting edge under a high strain rate and temperature during the cutting process. In this study, the Johnson-Cook (JC) flow stress model is used as a function of strain, strain rate, and temperature. The friction characteristic was estimated by minimizing the difference between the predicted and measured results of principal force, thrust force, and shear angle. The shear friction equation was used to estimate the friction characteristics. Therefore, by comparing the measured values of the cutting forces with the predicted results from FEM simulations, an expression for workpiece flow stress and friction characteristics at the cutting edge during a high-speed cutting process was estimated.

A Study on Driven-Type Rotary Cutting for Finish Turning of Carburized Hardened Steel

2012 ◽  
Vol 523-524 ◽  
pp. 250-255 ◽  
Author(s):  
Hideharu Kato ◽  
Tatsuya Shikimura ◽  
Yoshitaka Morimoto ◽  
Kazuhiro Shintani ◽  
Toshio Inoue ◽  
...  
Keyword(s):  
Tool Wear ◽  
Feed Rate ◽  
High Speed ◽  
High Efficiency ◽  
Single Point ◽  
Hardened Steel ◽  
Cutting Edge ◽  
Finish Turning ◽  
Cutting Length ◽  
Rotary Cutting

Recently, cutting has replaced grinding in the finish processing of hardened steel. However, tool damage is a major problem in high-efficiency operations that use high-speed cutting and high feed rate conditions instead of the present cutting conditions. Therefore, the examination of a new cutting technique that can realize high-efficiency cutting is desired. In this study, the effects and efficiency of driven rotary cutting are investigated in the finish turning of carburized hardened steel. Based on the results, flaking occurs at the cutting edge at a short cutting length of 0.2 km using single-point turning. On the other hand, even if the cutting length amounts to 1.5 km, the tool wear width without flaking is small in the case of a driven rotary tool. Additionally, the tool wear is uniformly distributed along the circumference of the cutting edge. Furthermore, based on an examination of high-efficiency processing by increasing the feed rate, it is clarified that a feed rate of 0.3 mm/rev is the optimum condition from the viewpoint of wear resistance and surface roughness. Additionally, even if the cutting length amounts to 5.0 km for this condition, the flank wear width is as small as 0.04 mm, and the tool wear progresses gradually.

scholarly journals Development of Combined Cutting Process using Water-Cooled Cutting Tool

2020 ◽  
Vol 9 (3) ◽  
pp. 329-332
Keyword(s):  
Heat Sink ◽  
High Performance ◽  
Cutting Tool ◽  
Cutting Edge ◽  
Cutting Process ◽  
Hard Materials ◽  
Cutting Zone

Technological aspects of the process of turning shafts with heating of their surfaces to temperatures below recrystallization point and simultaneous improvement of the heat sink from the cutting zone, as well as increasing stability of the cutting edge of a tool. A constructive diagram of the tool device has been developed, which allows for high-performance machining with a given quality of the surfaces of parts from hard materials on lathe equipment.

scholarly journals Study on High-Efficiency Finish Turning of Carburized Hardened Steel with Driven Rotary Cutting

2013 ◽  
Vol 7 (3) ◽  
pp. 321-328 ◽  
Author(s):  
Hideharu Kato ◽  
◽  
Tatsuya Shikimura ◽  
Yoshitaka Morimoto ◽  
Kazuhiro Shintani ◽  
...  
Keyword(s):  
Tool Wear ◽  
Feed Rate ◽  
High Speed ◽  
High Efficiency ◽  
Single Point ◽  
Hardened Steel ◽  
Cutting Edge ◽  
Finish Turning ◽  
Cutting Length ◽  
Rotary Cutting

Recently, cutting has replaced grinding in the finish processing of hardened steel. However, tool damage is a major problem in high-efficiency operations that use high-speed cutting and high-feed rate conditions instead of the present cutting conditions. Therefore, the examination of a new cutting technique that can realize high-efficiency cutting is desired. In this study, the effects and efficiency of driven rotary cutting are investigated in the finish turning of carburized hardened steel. Based on the results, flaking occurs when single-point turning is used at the cutting edge at a short cutting length of 0.2 km. On the other hand, even if the cutting length amounts to 5.0 km, the tool wear width without flaking is small in the case of driven rotary cutting. Additionally, the tool wear is uniformly distributed along the circumference of the cutting edge. Furthermore, based on an examination of high-efficiency processing by increasing the feed rate, it is found that a feed rate of 0.3 mm/rev is the optimum condition from the viewpoint of wear resistance and surface roughness. Additionally, even if the cutting length amounts to 5.0 km for this condition, the flank wear is as narrow as 0.04 mm, and the tool wear progresses gradually.

Potentials of the Rotary Cutting Process for Electrical Steel Strip

2018 ◽  
Author(s):  
M. Ziegler ◽  
M. Schneider ◽  
M. Hubert ◽  
J. Franke
Keyword(s):  
Electrical Steel ◽  
Steel Strip ◽  
Cutting Process ◽  
Rotary Cutting

Analysis of the rotary cutting process of electrical steel on basis of a toroidal core test

2016 ◽  
Author(s):  
Markus Hubert ◽  
Marco Ziegler ◽  
Simon Kutter ◽  
Michael Schneider ◽  
Michael Weigelt ◽  
...  
Keyword(s):  
Electrical Steel ◽  
Cutting Process ◽  
Rotary Cutting
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