scholarly journals Load Distribution Analysis Method for Cylindrical Worm Gear Teeth

Author(s):  
Katsuzo Sudoh ◽  
Yasuyuki Tanaka ◽  
Susumu Matsumoto ◽  
Yasuyoshi Tozaki
Author(s):  
Vilmos V. Simon

Abstract A method for the determination of load sharing between the instantaneously engaged worm threads and gear teeth, for the calculation of load distribution along the teeth and transmission errors in different types of cylindrical worm gears is presented. The method covers both cases — that of the theoretical line and point contact. The bending and shearing deflections of worm thread and gear tooth, the local contact deformations of the mating surfaces, the axial deformations of worm body, gear body bending and torsion, deflections of the supporting shafts, and the manufacturing and alignment errors of worm and gear are included. Based on the real load distribution the tooth contact pressure is calculated, in the case of point contact in two different ways, and the obtained results are compared. Also, the total transmission error, consisting of the kinematical transmission error due to the mismatch of the worm gear drive and of the transmission error caused by the deflections of worm thread and gear teeth, is calculated. The method is implemented by a computer program. By using this program the influence of the type of worm gear drive and of design and manufacturing parameters on load distribution and transmission errors is investigated and discussed.


Author(s):  
Yoshikazu Miyoshi ◽  
Keiichiro Tobisawa ◽  
Kohei Saiki

As demand for the performance improvement of automotive transmission gears increases, gear design is required that achieves high strength, low noise and high efficiency simultaneously. In addition, for high performance it is important not only to select good gear dimensions, but also to improve the tooth contact load distribution which depends on the tooth flank shape and assembly error of the gear pair. Traditional analysis methods calculate the tooth contact load distribution with integral equations that consist of the effect function of bending deflection and that of compressive deformation caused by the contact of gear teeth. However, the complicated integral equations make it difficult to instantly obtain proper results for some tooth flanks distorted by heat treatment and repetition calculation may not converge especially in light load conditions. This paper proposes a new composite analysis method which quickly calculates the tooth contact load distribution of designed or manufactured tooth flanks of helical gears in any load condition. The analytical process consists of three stages: (1) for each flank shape of a gear pair, the three-dimensional relative tooth flank shape is calculated from the actual tooth flank shape and assembly error, and the equivalent tooth profile error of the three-dimensional relative tooth flank shape is obtained by the static deflection which depends on input torque, (2) the static deflection distribution and share load on each line of contact are calculated with the obtained equivalent tooth profile error and the variable stiffness of the involute tooth pair, (3) an integral equation that consists of bending deflection and compressive contact deformation of the gear teeth is solved to obtain the tooth contact load distribution. In practical applications, the tooth contact load distribution is used to output the tooth contact pattern, tooth contact and root bending stresses, and transmission error. The prediction of tooth contact stress and transmission error contributes to the improvement of the pitting strength and gear noise of several transmissions.


2003 ◽  
Vol 125 (2) ◽  
pp. 356-364 ◽  
Author(s):  
Vilmos Simon

A method for the determination of load sharing between the instantaneously engaged worm threads and gear teeth, for the calculation of load distribution along the teeth and transmission errors in different types of cylindrical worm gears is presented. The method covers both cases—that of the theoretical line and point contact. The bending and shearing deflections of worm thread and gear tooth, the local contact deformations of the mating surfaces, the axial deformations of worm body, gear body bending and torsion, deflections of the supporting shafts, and the manufacturing and alignment errors of worm and gear are included. Based on the real load distribution the tooth contact pressure is calculated, in the case of point contact in two different ways, and the obtained results are compared. Also, the total transmission error, consisting of the kinematical transmission error due to the mismatch of the worm gear drive and of the transmission error caused by the deflections of worm thread and gear teeth, is calculated. The method is implemented by a computer program. By using this program the influence of the type of worm gear drive and of design and manufacturing parameters on load distribution and transmission errors is investigated and discussed.


1990 ◽  
Vol 112 (4) ◽  
pp. 590-595 ◽  
Author(s):  
J. H. Steward

In this paper, the requirements for an accurate 3D model of the tooth contact-line load distribution in real spur gears are summarized. The theoretical results (obtained by F.E.M.) for the point load compliance of wide-faced spur gear teeth are set out. These values compare well with experimental data obtained from tests on a large spur gear (18 mm module, 18 teeth).


1995 ◽  
Vol 73 (11) ◽  
pp. 1823-1830 ◽  
Author(s):  
Jie Yang ◽  
Mitchell A. Winnik

A series of cross-linked polyurethane samples, labeled with dyes suitable for fluorescence energy transfer experiments, were prepared (donor, phenanthrene; acceptor, anthracene). Fluorescence decay profiles for these samples were measured as a function of acceptor concentration. These decays obey Förster nonradiative energy transfer kinetics, with an energy transfer critical distance (R0) of 26.7 Å. Fluorescence intensities, calculated from the decays by integrating the decay profiles, also fit the Perrin model, with a quenching radius (Rs) of 25.6 Å. The fluorescence decay profiles were further examined with a distribution analysis method, which also revealed uniformly distributed donors and acceptors in the polymer matrices. Keywords: fluorescence quenching, fluorescence decay, phenanthrene, anthracene, polyurethane.


Author(s):  
Timothy L. Krantz

Abstract Two versions of the planetary reduction stages from U.S. Army OH-58 helicopter main rotor transmissions were tested at the NASA Lewis Research Center. One sequential and one nonsequential planetary were tested. Sun gear and ring gear teeth strains were measured, and stresses were calculated from the strains. The alternating stress at the fillet of both the loaded and unloaded sides of the teeth and at the root of the sun gear teeth are reported. Typical stress variations as the gear tooth moves through the mesh are illustrated. At the tooth root location of the thin-rimmed sun gear, a significant stress was produced by a phenomenon other than the passing of a planet gear. The load variation among the planets was studied. Each planet produced its own distinctive load distribution on the ring and sun gears. The load variation was less for a three-planet, nonsequential design as compared to that of a four-planet, sequential design. The results reported enhance the data base for gear stress levels and provide data for the validation of analytical methods.


2003 ◽  
Vol 125 (3) ◽  
pp. 624-627 ◽  
Author(s):  
Mark C. Malburg

This paper presents a novel method for the analysis of solid surfaces in contact with a conformable component. These applications are common in many engine and hydraulic applications, wherein conformable seals, gaskets, bushings, etc. are employed to prevent unwanted flow across an interface or provide a uniform load distribution. The proposed analysis method employs a combination of meanline (m-system) filtering and envelope (e-system) or morphological filtering. Through this analysis, a simulation of contact area and the associated voids or gaps can be assessed.


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