402 Expression method of melting time/soldering time in Sleeve soldering simulation

2016 ◽  
Vol 2016.54 (0) ◽  
pp. _402-1_-_402-2_
Author(s):  
Ken IMANISHI ◽  
Hajime NOMURA ◽  
Mitsuo EBISAWA ◽  
Katsuyuki TSUJI ◽  
Shinichi Enoki
Keyword(s):  
Melting Time ◽  
Soldering Time

Thermal Energy Storage Through Melting of a Commercial Phase Change Material in an Annulus with Radially Divergent Longitudinal Fins

2020 ◽  
Vol 7 (1) ◽  
Author(s):  
Tonny Tabassum Mainul Hasan ◽  
Latifa Begum
Keyword(s):  
Energy Storage ◽  
Phase Change ◽  
Phase Change Material ◽  
Thermal Energy ◽  
Thermal Energy Storage ◽  
Storage System ◽  
Operating Conditions ◽  
Melting Time ◽  
Bottom Part ◽  
Change Material

This study reports on the unsteady two-dimensional numerical investigations of melting of a paraffin wax (phase change material, PCM) which melts over a temperature range of 8.7oC. The PCM is placed inside a circular concentric horizontal-finned annulus for the storage of thermal energy. The inner tube is fitted with three radially diverging longitudinal fins strategically placed near the bottom part of the annulus to accelerate the melting process there. The developed CFD code used in Tabassum et al., 2018 is extended to incorporate the presence of fins. The numerical results show that the average Nusselt number over the inner tube surface, the total melt fraction, the total stored energy all increased at every time instant in the finned annulus compared to the annulus without fins. This is due to the fact that in the finned annulus, the fins at the lower part of the annulus promotes buoyancy-driven convection as opposed to the slow conduction melting that prevails at the bottom part of the plain annulus. Fins with two different heights have been considered. It is found that by extending the height of the fin to 50% of the annular gap about 33.05% more energy could be stored compared to the bare annulus at the melting time of 82.37 min for the identical operating conditions. The effects of fins with different heights on the temperature and streamfunction distributions are found to be different. The present study can provide some useful guidelines for achieving a better thermal energy storage system.

scholarly journals Design and Construction of a Laboratory-Scale Direct-Current Electric Arc Furnace for Metallurgical and High-Titanium Slag Smelting Studies

Metals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 732
Author(s):  
Botao Xue ◽  
Lingzhi Yang ◽  
Yufeng Guo ◽  
Feng Chen ◽  
Shuai Wang ◽  
...  
Keyword(s):  
Direct Current ◽  
Electric Arc Furnace ◽  
Electric Arc ◽  
Melting Time ◽  
Furnace Lining ◽  
Arc Furnace ◽  
Titanium Slag ◽  
Design Requirements ◽  
Metallized Pellets ◽  
The Heat Balance

A novel direct-current electric arc furnace (DC-EAF) was designed and constructed in this study for experimentally investigating high-titanium slag smelting, with an emphasis on addressing the issues of incomplete separation of metal and slag as well as poor insulation effects. The mechanical components (crucible, electrode, furnace lining, etc.) were designed and developed, and an embedded crucible design was adopted to promote metal-slag separation. The lining and bottom thicknesses of the furnace were determined via calculation using the heat balance equations, which improved the thermal insulation. To monitor the DC-EAF electrical parameters, suitable software was developed. For evaluating the performance of the furnace, a series of tests were run to determine the optimal coke addition under the conditions of constant temperature (1607 °C) and melting time (90 min). The results demonstrated that for 12 kg of titanium-containing metallized pellets, 4% coke was the most effective for enrichment of TiO2 in the high-titanium slag, with the TiO2 content reaching 93.34%. Moreover, the DC-EAF met the design requirements pertaining to lining thickness and facilitated metal-slag separation, showing satisfactory performance during experiments.

scholarly journals Effect of Twisted Fin Array in a Triple-Tube Latent Heat Storage System during the Charging Mode

2021 ◽  
Vol 13 (5) ◽  
pp. 2685
Author(s):  
Mohammad Ghalambaz ◽  
Jasim M. Mahdi ◽  
Amirhossein Shafaghat ◽  
Amir Hossein Eisapour ◽  
Obai Younis ◽  
...  
Keyword(s):  
Energy Storage ◽  
Heat Exchanger ◽  
Latent Heat ◽  
Thermal Energy ◽  
Heat Storage ◽  
Hot Water ◽  
Melting Time ◽  
Latent Heat Storage ◽  
Tube Heat Exchanger ◽  
Storage Rate

This study aims to assess the effect of adding twisted fins in a triple-tube heat exchanger used for latent heat storage compared with using straight fins and no fins. In the proposed heat exchanger, phase change material (PCM) is placed between the middle annulus while hot water is passed in the inner tube and outer annulus in a counter-current direction, as a superior method to melt the PCM and store the thermal energy. The behavior of the system was assessed regarding the liquid fraction and temperature distributions as well as charging time and energy storage rate. The results indicate the advantages of adding twisted fins compared with those of using straight fins. The effect of several twisted fins was also studied to discover its effectiveness on the melting rate. The results demonstrate that deployment of four twisted fins reduced the melting time by 18% compared with using the same number of straight fins, and 25% compared with the no-fins case considering a similar PCM mass. Moreover, the melting time for the case of using four straight fins was 8.3% lower than that compared with the no-fins case. By raising the fins’ number from two to four and six, the heat storage rate rose 14.2% and 25.4%, respectively. This study presents the effects of novel configurations of fins in PCM-based thermal energy storage to deliver innovative products toward commercialization, which can be manufactured with additive manufacturing.

scholarly journals A Kinetic Model for the Modification of Al2O3 Inclusions during Calcium Treatment in High-Carbon Hard Wire Steel

Materials ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1305
Author(s):  
Zuobing Xi ◽  
Changrong Li ◽  
Linzhu Wang
Keyword(s):  
Kinetic Model ◽  
Early Stage ◽  
Morphological Evolution ◽  
Product Layer ◽  
Melting Time ◽  
Calcium Treatment ◽  
High Carbon ◽  
Inclusion Modification ◽  
Shrinking Core ◽  
Wire Steel

Laboratory-scale experiments for the modification of Al2O3 inclusions by calcium treatment in high-carbon hard wire steel were performed and the compositions and morphological evolution of inclusions were studied. The kinetics of the modification of Al2O3 inclusions by calcium treatment were studied in high-carbon hard wire steel based on the unreacted shrinking core model, considering the transfer of Ca and Al through the boundary layer and within the product layer, coupled with thermodynamic equilibrium at the interfaces. The diffusion of Al in the inclusion layer was the limiting link in the inclusion modification process. The Ca concentration in molten steel had the greatest influence on the inclusion modification time. The modification time for inclusions tended to be longer in the transformation of higher CaO-containing calcium aluminate. The modification of Al2O3 into CA6 was fastest, while the most time was needed to modify CA into C12A7. It took about six times time longer at the later stage of inclusion modification than at the early stage. The complete modification time for inclusions increased with the square of their radii. The changes of CaO contents with melting time were estimated based on a kinetic model and was consistent with experimental results.

scholarly journals Latent Heat Thermal Storage of Nano-Enhanced Phase Change Material Filled by Copper Foam with Linear Porosity Variation in Vertical Direction

Energies ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1508
Author(s):  
Mohammad Ghalambaz ◽  
Mohammad Shahabadi ◽  
S. A. M Mehryan ◽  
Mikhail Sheremet ◽  
Obai Younis ◽  
...  
Keyword(s):  
Natural Convection ◽  
Phase Change ◽  
Phase Change Material ◽  
Metal Foam ◽  
Vertical Direction ◽  
Melting Time ◽  
Copper Foam ◽  
Average Porosity ◽  
The Impact ◽  
Change Material

The melting flow and heat transfer of copper-oxide coconut oil in thermal energy storage filled with a nonlinear copper metal foam are addressed. The porosity of the copper foam changes linearly from bottom to top. The phase change material (PCM) is filled into the metal foam pores, which form a composite PCM. The natural convection effect is also taken into account. The effect of average porosity; porosity distribution; pore size density; the inclination angle of enclosure; and nanoparticles’ concentration on the isotherms, melting maps, and the melting rate are investigated. The results show that the average porosity is the most important parameter on the melting behavior. The variation in porosity from 0.825 to 0.9 changes the melting time by about 116%. The natural convection flows are weak in the metal foam, and hence, the impact of each of the other parameters on the melting time is insignificant (less than 5%).

Improved Melting and Solidification in Thermal Energy Storage Through Topology Optimization of Highly Conductive Fins

2017 ◽  
Author(s):  
Alberto Pizzolato ◽  
Adriano Sciacovelli ◽  
Vittorio Verda
Keyword(s):  
Topology Optimization ◽  
Energy Storage ◽  
Phase Change ◽  
Thermal Energy ◽  
Thermal Energy Storage ◽  
Phase Change Materials ◽  
Optimization Method ◽  
Periodic Pattern ◽  
Melting Time ◽  
Bottom Part

Thermal energy storage units based on phase change materials (PCMs) need a fine design of highly conductive fins to improve the average heat transfer rate. In this paper, we seek the optimal distribution of a highly conductive material embedded in a PCM through a density-based topology optimization method. The phase change problem is solved through an enthalpy-porosity model, which accounts for natural convection in the fluid. Results show fundamental differences in the optimized layout between the solidification and the melting case. Fins optimized for solidification show a quasi-periodic pattern along the angular direction. On the other hand, fins optimized for melting elongate mostly in the bottom part of the unit leaving only two short baffles at the top. In both cases, the optimized structures show non-intuitive details which could not be obtained neglecting fluid flow. These additional features reduce the solidification and melting time by 11 % and 27 % respectively compared to a structure optimized for diffusion.

scholarly journals Experimental and Computational Investigations of Phase Change Thermal Energy Storage Canisters

2000 ◽  
Vol 122 (4) ◽  
pp. 176-182 ◽  
Author(s):  
Mounir Ibrahim ◽  
Pavel Sokolov ◽  
Thomas Kerslake ◽  
Carol Tolbert
Keyword(s):  
Heat Transfer ◽  
Energy Storage ◽  
Phase Change ◽  
Thermal Energy ◽  
Thermal Energy Storage ◽  
Radiation Heat Transfer ◽  
Convection Heat Transfer ◽  
Melting Time ◽  
Radiation Heat ◽  
Space Experiments

Two sets of experimental data for cylindrical canisters with thermal energy storage applications were examined in this paper: 1) Ground Experiments and 2) Space Experiments. A 2-D computational model was developed for unsteady heat transfer (conduction and radiation) with phase-change. The radiation heat transfer employed a finite volume method. The following was found in this study: 1) Ground Experiments, the convection heat transfer is equally important to that of the radiation heat transfer; Radiation heat transfer in the liquid is found to be more significant than that in the void; Including the radiation heat transfer in the liquid resulted in lower temperatures (about 15 K) and increased the melting time (about 10 min.); Generally, most of the heat flow takes place in the radial direction. 2) Space Experiments, Radiation heat transfer in the void is found to be more significant than that in the liquid (exactly the opposite to the Ground Experiments); Accordingly, the location and size of the void affects the performance considerably; Including the radiation heat transfer in the void resulted in lower temperatures (about 40 K). [S0199-6231(00)00304-X]

Three-dimensional computational study in a corrugated pipe inserted system filled with phase change material

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Ömer Akbal ◽  
Hakan F. Öztop ◽  
Nidal H. Abu-Hamdeh
Keyword(s):  
Phase Change ◽  
Phase Change Material ◽  
Computational Analysis ◽  
Computational Study ◽  
Three Dimensional ◽  
Simple Algorithm ◽  
Melting Time ◽  
Geometrical Parameters ◽  
Content Type ◽  
Change Material

Purpose The purpose of this paper is to make a three-dimensional computational analysis of melting in corrugated pipe inserted system filled with phase change material (PCM). The system was heated from the inner pipe, and temperature of the outer pipe was lower than that of inner pipe. Different geometrical ratio cases and two different temperature differences were tested for their effect on melting time. Design/methodology/approach A computational analysis through a pipe with corrugated pipe filled with PCM is analyzed. Finite volume method was applied with the SIMPLE algorithm method to solve the governing equations. Findings The results indicate that the geometrical parameters can be used to control the melting time inside the heat exchanger which, in turn, affect the energy efficiency. The fastest melting time is seen in Case 4 at the same temperature difference which is the major observation of the current work. Originality/value Originality of this work is to perform a three-dimensional analysis of melting of PCM in a corrugated pipe inserted pipe.

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