Multiple Filament Winding for Composite Pressure Vessel

2019 ◽  
Vol 2019 (0) ◽  
pp. J04423
Author(s):  
Nobuhiro YOSHIKAWA ◽  
Kouta HARIYA ◽  
Tadashi UOZUMI ◽  
Masato OKAZAKI
Author(s):  
M.A. Komkov

The paper outlines the prospects for the use of composite toroidal high-pressure cylinders for the breathing apparatus of the Ministry of Emergency Situations, fire brigades, industrial workers, which are more ergonomic in comparison with their cylindrical counterparts. Relying on the analytical solution of the equilibrium equations, we determined the shape of the cross-section of toroidal shells reinforced along the meridians and representing intersecting loop-like curves that form an infinitely long corrugated pipe. The study introduces a solution for a toroidal composite pressure vessel formed by the intersection of the upper and lower branches of the shell, reinforced along the meridians, and a profiled ring layer of filaments installed at the point of their intersection. The parameters of the toroidal uniformly stressed pressure vessel shell made by ring and meridian filament winding are calculated.


1999 ◽  
Author(s):  
William E. Howard ◽  
G. E. O. Widera

Abstract The use of filament-wound composite pressure vessels has expanded into many new markets in recent years, creating the need for better design and analysis techniques, particularly for the end domes. In this paper, design and analysis techniques are developed for elliptical-conical dome profiles with planar filament winding patterns. The effects of wide winding bandwidth are included by dividing the band into sub-bands and considering any point on the dome contour to be a laminate made up of the sub-bands. The slippage tendency of the band at its edges is also calculated.


2019 ◽  
Vol 32 (1) ◽  
Author(s):  
Hyoseo Kwak ◽  
Gunyoung Park ◽  
Hansaem Seong ◽  
Chul Kim

Abstract As energy crisis and environment pollution all around the world threaten the widespread use of fossil fuels, compressed natural gas (CNG) vehicles are explored as an alternative to the conventional gasoline powered vehicles. Because of the limited space available for the car, the composite pressure vessel (Type II) has been applied to the CNG vehicles to reach large capacity and weight lightening vehicles. High pressure vessel (Type II) is composed of a composite layer and a metal liner. The metal liner is formed by the deep drawing and ironing (D.D.I.) process, which is a complex process of deep drawing and ironing. The cylinder part is reinforced by composite layer wrapped through the filament winding process and is bonded to the liner by the curing process. In this study, an integrated design method was presented by establishing the techniques for FE analysis of entire processes (D.D.I., filament winding and curing processes) to manufacture the CNG composite pressure vessel (Type II). Dimensions of the dies and the punches of the 1st (cup drawing), 2nd (redrawing-ironing 1-ironing 2) and 3rd (redrawing-ironing) stages were calculated theoretically, and shape of tractrix die to be satisfied with the minimum forming load was suggested for life improvement and manufacturing costs in the D.D.I. process. Thickness of the composite material was determined in the filament winding process, finally, conditions of the curing process (number of heating stage, curing temperature, heating rate and time) were proposed to reinforce adhesive strength between the composite layers.


Composite materials in general offer a high potential for manufacturing of structures with featuring an interesting mechanical performance, mainly with regards to specific stiffness, specific strength, damage tolerance and energy absorption capability. In current analysis, glass fibre reinforced in epoxy resin to form a laminated composite walled pressure vessel(filament winding) is considered for design. The purpose of this work is primarily to perform finite element analysis (FEA) of a composite walled pressure vessel (CPV) under different loads. Different design stresses and strains are evaluated using Lame’s equation. These outcomes are tabulated and examined with the results of the steel walled pressure vessel used for LPG. It is foundthat CPV is a suitable vessel for LPG storage and it can be replaced current LPG steel walled vessel to CPV.


2021 ◽  
Vol 1201 (1) ◽  
pp. 012029
Author(s):  
Y Regassa ◽  
H G Lemu ◽  
B Sirhabizu

Abstract The purpose of this numerical study was to investigate the burst performance of a type III composite overwrapped pressure vessel (COPV) using finite element methods. An Aluminum overwrapped composites pressure vessel was modeled from four layers of carbon fiber/epoxy ply with 0.762 mm and arranged in two different sequences and orientations. The overwrap composite pressure vessel burst performance was examined by applying an internal pressure of 55 MPa on a ply arrangement of [-15°/0°/+15°/90°] and other research findings on [+55°/-55°] as an optimum filament winding angle were used for comparison purpose. Moreover a ply level orientation effect analysis, which is a superior feature of ABAQUS, was used for the composite modelling. The designed ply sequence and orientation exhibit a higher burst pressure at [0°] ply and minimum at [90°] ply orientation. The vertical COPV design displays a maximum stress along the axial direction that leads to the consideration of maximum vessel thickness to be along axial direction for burst resistant design of COPV.


2018 ◽  
Vol 141 (1) ◽  
Author(s):  
Isaiah Ramos ◽  
Young Ho Park ◽  
Jordan Ulibarri-Sanchez

In this paper, we developed an exact analytical 3D elasticity solution to investigate mechanical behavior of a thick multilayered anisotropic fiber-reinforced pressure vessel subjected to multiple mechanical loadings. This closed-form solution was implemented in a computer program, and analytical results were compared to finite element analysis (FEA) calculations. In order to predict through-thickness stresses accurately, three-dimensional finite element meshes were used in the FEA since shell meshes can only be used to predict in-plane strength. Three-dimensional FEA results are in excellent agreement with the analytical results. Finally, using the proposed analytical approach, we evaluated structural damage and failure conditions of the composite pressure vessel using the Tsai–Wu failure criteria and predicted a maximum burst pressure.


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