Screening Criteria and Technology Sequencing for In-situ Viscous Oil Production

Author(s):  
Maurice B. Dusseault
SPE Journal ◽  
2008 ◽  
Vol 13 (02) ◽  
pp. 153-163 ◽  
Author(s):  
Jean Cristofari ◽  
Louis M. Castanier ◽  
Anthony R. Kovscek

Summary Application of cyclic solvent injection into heavy and viscous crude oil followed by in-situ combustion of heavy residues is explored from a laboratory perspective. The solvent reduces oil viscosity in-situ and extracts the lighter crude-oil fractions. Combustion cleans the near-well region and stimulates thermally the oil production. Both solvent injection and in-situ combustion are technically effective. The combination of the two methods, however, has never been tried to our knowledge. Hamaca (Venezuela) and West Sak (Alaska) crude oils were employed. First, ramped temperature oxidation studies were conducted to measure the kinetic properties of the oil prior to and following solvent injection. Pentane, decane, and kerosene were the solvents of interest. Second, solvent was injected in a cyclic fashion into a 1-m-long combustion tube. Then, the tube was combusted. Hamaca oil presented good burning properties, especially following pentane injection. The pentane extracted lighter components of the crude and deposited preferentially effective fuel for combustion. On the other hand, West Sak oil did not exhibit stable combustion properties without solvent injection, following solvent injection, and even when metallic additives were added to enhance the combustion. We were unable to propagate a burning front within the combustion tube. Nevertheless, the experimental results do show that this combined solvent combustion method is applicable to the broad range of oil reservoirs with properties similar to Hamaca. Introduction This article investigates the effect of solvent injection on the subsequent performance of in-situ combustion. The work is based on experimental results obtained by a combination of these two successful in-situ upgrading processes for viscous oils. It is envisioned that application in the field occurs first by a cycle of solvent injection, a short soak period, and subsequent oil production using the same well (Castanier and Kovscek 2005). By mixing with oil, the solvent decreases the oil viscosity and upgrades the crude by extracting in-situ the lighter ends of the crude oil. The heavy ends, that are markedly less interesting, are left behind. Injection of solvent and oil production occurs for a number of cycles until the economic limit is reached or until the deposition of crude oil heavy ends damages production. The solvent injection phase is followed by in-situ combustion that burns the heavy ends left from the solvent injection. By switching from air to nitrogen injection, the combustion is extinguished. Again, oil is produced by the same well used for injection in a cyclic fashion. Combustion enhances the production by decreasing thermally the oil viscosity and adding energy to the reservoir through the formation of combustion gases. The combustion also upgrades the oil through thermal cracking (Castanier and Brigham 2003). For our experiments, two oils of particular interest were used. The first experiments employed crude oil from Hamaca (Venezuela), where the field location requires important costs of transporting crude to upgrading facilities. The second set of experiments was conducted with viscous West Sak oil (Alaska), where steam injection currently appears to be unsuitable because of heat losses to permafrost. While the presence of oil in the Orinoco heavy-oil belt, in Central Venezuela, was discovered in the 1930s, the first rigorous evaluation of the resources was made in the 1980s, and the region was divided into four areas: Machete, Zuata, Hamaca, and Cerro Negro. It contains between 1.2 and 1.8 trillion recoverable barrels (Kuhlman 2000) of heavy and extra-heavy oil. The 9-11° API density crude is processed at the Jose refinery complex on the northern coast of Venezuela. The cost of transporting heavy oils to the northern coast provides an incentive to investigate in-situ upgrading. In 2003, the total production from these projects was about 500,000 B/D of synthetic crude oil. This figure was expected to increase to 600,000 B/D by 2005 (Acharya et al. 2004). West Sak is a viscous oil reservoir located within the Kuparuk River Unit on the North Slope of Alaska. It is part of a larger viscous oil belt that includes Prudhoe Bay. The estimated total oil in place ranges from 7 to 9 billion barrels, with an oil gravity ranging from 10 to 22°API. The reservoir depth ranges from 2,500 to 4,500 feet, with gross thickness of 500 feet and an average net thickness of 90 feet. The temperature is between 45 and 100°F, and there is a 2,000-ft (600-m) -thick Permafrost layer. In March 2005, 16,000 BOPD were produced and 40,000 BOPD are planned for 2007 (Targac et al. 2005). Within the scope of this study, West Sak is of particular interest because there are technical difficulties with steam injection that include (Gondouin and Fox 1991):Surface-generated steam passing through a thick permafrost layer; the well would sink if the permafrost melted.The reservoirs consist of thin, medium-permeability layers.The formation may contain swelling clays that reduce the rock permeability when exposed to steam condensate. Solvent injection and in-situ combustion are effective in a variety of fields. Both techniques upgrade the oil directly in the reservoir, thereby making heavy resources easier to exploit. The combination of these two processes is applicable at large scale to recover viscous oil, or in-situ combustion could be applied on an ad hoc basis to clean the wellbore region, increase the permeability, and thus act as a stimulation process.


2016 ◽  
Vol 5 (2) ◽  
pp. 1-17
Author(s):  
Novia Rita

Increasing the time, the condition of the oil in reservoir increasingly difficult for production to the surface, this is caused by diminishing reservoir pressure and the condition of a viscous oil. While the technology used can no longer urged oil to surface. NA field is a field that is old, the production process is done on the field NA has been through the stages of primary and secondary recovery, where this stage is not optimal in increasing oil production on the field. While OOIP on the field is still economically viable. Of screening criteria that has been done on NA Field, the oil production stage to do next is to EOR method. The EOR methods that can be applied is by chemical injection method of surfactant and polymer. Before the surfactant and polymer injection method performed on NA Field, the first done through the stages of planning reinjection reservoir simulation. Fields of reservoir simulation models NA will be analyzed four skenarios conducted for sensitivity to salinity and adsorption of surfactant-polymer. Skenario 1 simulation with values ​​varying salinity, Skenario 2 adsorption value simulation with different surfactants, Skenario 3 sensitivity to polymer adsorption, Skenario 4 see changes impairment influences the permeability to polymer injection. The results of all four skenarios simulations obtained optimum value of cumulative production of 72 548 STB with a recovery factor (RF) of 30.9% at the price of 0.075 surfactant salinity mEq / ml, adsorption of surfactant 0.3 mEq / ml, 0.1 wt polymer adsorption % cuft, and changes in permeability due to 80wt% polymer solution cuft.


2019 ◽  
Vol 12 (1) ◽  
Author(s):  
Pratik Prashant Pawar ◽  
Annamma Anil Odaneth ◽  
Rajeshkumar Natwarlal Vadgama ◽  
Arvind Mallinath Lali

Abstract Background Recent trends in bioprocessing have underlined the significance of lignocellulosic biomass conversions for biofuel production. These conversions demand at least 90% energy upgradation of cellulosic sugars to generate renewable drop-in biofuel precursors (Heff/C ~ 2). Chemical methods fail to achieve this without substantial loss of carbon; whereas, oleaginous biological systems propose a greener upgradation route by producing oil from sugars with 30% theoretical yields. However, these oleaginous systems cannot compete with the commercial volumes of vegetable oils in terms of overall oil yields and productivities. One of the significant challenges in the commercial exploitation of these microbial oils lies in the inefficient recovery of the produced oil. This issue has been addressed using highly selective oil capturing agents (OCA), which allow a concomitant microbial oil production and in situ oil recovery process. Results Adsorbent-based oil capturing agents were employed for simultaneous in situ oil recovery in the fermentative production broths. Yarrowia lipolytica, a model oleaginous yeast, was milked incessantly for oil production over 380 h in a media comprising of glucose as a sole carbon and nutrient source. This was achieved by continuous online capture of extracellular oil from the aqueous media and also the cell surface, by fluidizing the fermentation broth over an adsorbent bed of oil capturing agents (OCA). A consistent oil yield of 0.33 g per g of glucose consumed, corresponding to theoretical oil yield over glucose, was achieved using this approach. While the incorporation of the OCA increased the oil content up to 89% with complete substrate consumptions, it also caused an overall process integration. Conclusion The nondisruptive oil capture mediated by an OCA helped in accomplishing a trade-off between microbial oil production and its recovery. This strategy helped in realizing theoretically efficient sugar-to-oil bioconversions in a continuous production process. The process, therefore, endorses a sustainable production of molecular drop-in equivalents through oleaginous yeasts, representing as an absolute microbial oil factory.


Author(s):  
Muhammad Rabiu Ado

AbstractHeavy oils and bitumen are indispensable resources for a turbulent-free transition to a decarbonized global energy and economic system. This is because according to the analysis of the International Energy Agency’s 2020 estimates, the world requires up to 770 billion barrels of oil from now to year 2040. However, BP’s 2020 statistical review of world energy has shown that the global total reserves of the cheap-to-produce conventional oil are roughly only 520.2 billion barrels. This implies that the huge reserves of the practically unexploited difficult-and-costly-to-upgrade-and-produce heavy oils and bitumen must be immediately developed using advanced upgrading and extraction technologies which have greener credentials. Furthermore, in accordance with climate change mitigation strategies and to efficiently develop the heavy oils and bitumen resources, producers would like to maximize their upgrading within the reservoirs by using energy-efficient and environmentally friendly technologies such as the yet-to-be-fully-understood THAI-CAPRI process. The THAI-CAPRI process uses in situ combustion and in situ catalytic reactions to produce high-quality oil from heavy oils and bitumen reservoirs. However, prolonging catalyst life and effectiveness and maximizing catalytic reactions are a major challenge in the THAI-CAPRI process. Therefore, in this work, the first ever-detailed investigations of the effects of alumina-supported cobalt oxide–molybdenum oxide (CoMo/γ-Al2O3) catalyst packing porosity on the performance of the THAI-CAPRI process are performed through numerical simulations using CMG STARS. The key findings in this study include: the larger the catalyst packing porosity, the higher the accessible surface area for the mobilized oil to reach the inner coke-uncoated catalysts and thus the higher the API gravity and quality of the produced oil, which clearly indicated that sulphur and nitrogen heteroatoms were catalytically removed and replaced with hydrogen. Over the 290 min of combustion period, slightly more oil (i.e. an additional 0.43% oil originally in place (OOIP)) is recovered in the model which has the higher catalyst packing porosity. In other words, there is a cumulative oil production of 2330 cm3 when the catalyst packing porosity is 56% versus a cumulative oil production of 2300 cm3 in the model whose catalyst packing porosity is 45%. The larger the catalyst packing porosity, the lower the mass and thus cost of the catalyst required per m3 of annular space around the horizontal producer well. The peak temperature and the very small amount of produced oxygen are only marginally affected by the catalyst packing porosity, thereby implying that the extents of the combustion and thermal cracking reactions are respectively the same in both models. Thus, the higher upgrading achieved in the model whose catalyst packing porosity is 56% is purely due to the fact that the extent of the catalytic reactions in the model is larger than those in the model whose catalyst packing porosity is 45%.


2016 ◽  
Author(s):  
Ayman R. Al-Nakhli ◽  
Luai A. Sukkar ◽  
James Arukhe ◽  
Abddulrahman Mulhem ◽  
Abdelaziz Mohannad ◽  
...  

2017 ◽  
Author(s):  
Yuxing Fan ◽  
Xinge Sun ◽  
Xing Mai ◽  
Bin Xu ◽  
Mingzhe Dong ◽  
...  

Author(s):  
Fernancelys Rodriguez M.

Abstract Venezuela has been ranked as a potential oil producer country thanks to its huge reserves of conventional and unconventional oils. Conventional reservoirs with complex fluid systems, located in the North of Monagas state, where it is possible to observe thick fluid columns with significant compositional gradients (showing changes from gas condensate to non-mobile oil-Tar mat). In these types of reservoirs EOR methods such as miscible gas flooding have been successfully applied to compensate pressure decline and avoid asphaltene deposition issues. Production of unconventional oils, the largest highly-viscous oil reservoir of La Faja Petrolifera del Orinoco (La FPO), demands great challenges. Discovered in the 1930’s, the first rigorous evaluations of this reservoir started in the 1980s [1]; those huge deposits of highly viscous oils were considered technically and economically unattractive at that time. Due to production decline of conventional oil reservoirs, efforts are being done by the Venezuelan National Oil Company and collaborators to develop EOR projects to achieve increasing oil production in unconventional (heavy and extra-heavy) reservoirs, being the most promising options thermal and chemical EOR methods. Some authors agree that in the FPO, only 40–65% (depending on the site) of the oil-bearing formations is suitable for thermal EOR methods. Recent works have been showing the potential of chemical EOR for extra-heavy oils in La FPO [2, 3, 4, 5, 6, 7, 8, 9], mostly for mobility control and mobilization of residual oil. This work presents a literature review of the EOR projects in Venezuela for conventional and highly viscous oils, based on both lab and field experiences, and the perspectives for applications to increase Venezuelan oil production.


2020 ◽  
Vol 59 (39) ◽  
pp. 16987-17007 ◽  
Author(s):  
Bojun Zhao ◽  
Yulin Hu ◽  
Jihui Gao ◽  
Guangbo Zhao ◽  
Madhumita B. Ray ◽  
...  

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