scholarly journals Application of multi-layer denoising based on ensemble empirical mode decomposition in extraction of fault feature of rotating machinery

PLoS ONE ◽  
2021 ◽  
Vol 16 (7) ◽  
pp. e0254747
Author(s):  
Kangping Gao ◽  
Xinxin Xu ◽  
Jiabo Li ◽  
Shengjie Jiao ◽  
Ning Shi

Aiming at the problem that the weak features of non-stationary vibration signals are difficult to extract under strong background noise, a multi-layer noise reduction method based on ensemble empirical mode decomposition (EEMD) is proposed. First, the original vibration signal is decomposed by EEMD, and the main intrinsic modal components (IMF) are selected using comprehensive evaluation indicators; the second layer of filtering uses wavelet threshold denoising (WTD) to process the main IMF components. Finally, the virtual noise channel is introduced, and FastICA is used to de-noise and unmix the IMF components processed by the WTD. Next, perform spectral analysis on the separated useful signals to highlight the fault frequency. The feasibility of the proposed method is verified by simulation, and it is applied to the extraction of weak signals of faulty bearings and worn polycrystalline diamond compact bits. The analysis of vibration signals shows that this method can efficiently extract weak fault characteristic information of rotating machinery.

Generally, two or more faults occur simultaneously in the bearings. These Compound Faults (CF) in bearing, are most difficult type of faults to detect, by any data-driven method including machine learning. Hence, it is a primary requirement to decompose the fault vibration signals logically, so that frequencies can be grouped in parts. Empirical Mode Decomposition (EMD) is one of the simplest techniques of decomposition of signals. In this paper we have used Ensemble Empirical Mode Decomposition (EEMD) technique for compound fault detection/identification. Ensembled Empirical Mode Decomposition is found useful, where a white noise helps to detect the bearing frequencies. The graphs show clearly the capability of EEMD to detect the multiple faults in rolling bearings.


Author(s):  
Yaguo Lei ◽  
Ming J. Zuo ◽  
Mohammad Hoseini

Ensemble empirical mode decomposition (EEMD) was developed to alleviate the mode-mixing problem in empirical mode decomposition (EMD). With EEMD, the components with physical meaning can be extracted from the signal. The bispectrum, a third-order statistic, helps identify phase-coupling effects, which are useful for detecting faults in rotating machinery. Combining the advantages of EEMD and bispectrum, this paper proposes a new method for detecting such faults. First, the original vibration signals collected from rotating machinery are decomposed by EEMD and a set of intrinsic mode functions (IMFs) is produced. Then, the IMFs are reconstructed into new signals using the weighted reconstruction algorithm developed in this paper. Finally, the reconstructed signals are analyzed via the bispectrum to detect faults. Both simulation examples and gearbox experiments demonstrate that the proposed method can detect gear faults more clearly than can directly performing bispectrum analysis on the original vibration signals.


2018 ◽  
Vol 8 (9) ◽  
pp. 1441 ◽  
Author(s):  
Liang Fang ◽  
Hongchun Sun

A method is proposed to improve the feature extraction of vibration signals of rotating machinery. Firstly, the single-channel vibration signal is decomposed with ensemble empirical mode decomposition (EEMD). Then, the number of fault signals can be estimated with singular-value decomposition (SVD). Finally, the fault signals can be extracted with kernel-independent component analysis (KICA). The advantage of this method is that it can estimate the number of fault signals of single-channel vibration signals and can extract the fault features clearly. Compared with wavelets, empirical mode decomposition (EMD), variational mode decomposition (VMD) and EEMD, the better performance of this method is proven with three experimental analyses of faulty gear, a faulty rolling bearing and a faulty shaft. The results demonstrate that the proposed method is efficient to extract the fault features of single-channel vibration signals of rotating machinery.


2019 ◽  
Vol 26 (11-12) ◽  
pp. 1012-1027 ◽  
Author(s):  
Hassan Sarmadi ◽  
Alireza Entezami ◽  
Mohammadhassan Daneshvar Khorram

Damage localization of damaged structures is an important issue in structural health monitoring. In data-based methods based on statistical pattern recognition, it is necessary to extract meaningful features from measured vibration signals and utilize a reliable statistical technique for locating damage. One of the challenging issues is to extract reliable features from non-stationary vibration signals caused by ambient excitation sources. This article proposes a new energy-based method by using ensemble empirical mode decomposition and Mahalanobis-squared distance to obtain energy-based multivariate features and locate structural damage under ambient vibration and non-stationary signals. The main components of the proposed method include extracting intrinsic mode functions of vibration signals by ensemble empirical mode decomposition, choosing adequate and optimal intrinsic mode functions, partitioning the selected intrinsic mode functions at each sensor into segments with the same dimensions, calculating the intrinsic mode function energy at each segment, preparing energy-based multivariate features at each sensor, computing Mahalanobis-squared distance values, and obtaining a vector of average Mahalanobis-squared distance quantities of all sensors. The major contributions of the proposed method consist of proposing an innovative non-parametric strategy for feature extraction, presenting generalized Pearson correlation function for the selection of optimal intrinsic mode functions, using a simple and effective segmentation algorithm, and applying energy-based features to the process of damage localization. The main advantage of the proposed method is its great applicability to locating single and multiple damage cases. The measured vibration responses of the well-known IASC-ASCE structure are applied to verify the effectiveness and reliability of the proposed energy-based method along with several comparative studies. Results will demonstrate that this approach is highly capable of locating damage under stationary and non-stationary vibration signals attributable to ambient excitations.


Author(s):  
Y Lei ◽  
M J Zuo ◽  
M Hoseini

Empirical mode decomposition (EMD) has been widely applied to analyse signals for the detection of faults in rotating machinery. However, sometimes, it cannot reveal signal characteristics accurately because of the mode mixing problem. Ensemble empirical mode decomposition (EEMD) was developed recently to alleviate the mode mixing problem of EMD. With EEMD, components that are physically meaningful can be extracted from the signals. Bispectrum, a third-order statistic, helps identify phase coupling effects, which are useful for detecting faults in rotating machinery. Utilizing the advantages of EEMD and bispectrum, this article proposes a joint method for detecting such faults. First, original vibration signals collected from rotating machinery are decomposed by EEMD and a set of intrinsic mode functions (IMFs) is produced. Then, the IMFs are reconstructed into new signals using the weighted reconstruction algorithm developed in this article. Finally, the reconstructed signals are analysed via bispectrum to detect faults. The simulation experiments and the physical experiments of two gears with a chipped tooth and a cracked tooth, respectively, demonstrate that the proposed method can detect faults more clearly than can directly performing bispectrum on the original vibration signals.


Electronics ◽  
2021 ◽  
Vol 10 (11) ◽  
pp. 1248
Author(s):  
Rafia Nishat Toma ◽  
Cheol-Hong Kim ◽  
Jong-Myon Kim

Condition monitoring is used to track the unavoidable phases of rolling element bearings in an induction motor (IM) to ensure reliable operation in domestic and industrial machinery. The convolutional neural network (CNN) has been used as an effective tool to recognize and classify multiple rolling bearing faults in recent times. Due to the nonlinear and nonstationary nature of vibration signals, it is quite difficult to achieve high classification accuracy when directly using the original signal as the input of a convolution neural network. To evaluate the fault characteristics, ensemble empirical mode decomposition (EEMD) is implemented to decompose the signal into multiple intrinsic mode functions (IMFs) in this work. Then, based on the kurtosis value, insignificant IMFs are filtered out and the original signal is reconstructed with the rest of the IMFs so that the reconstructed signal contains the fault characteristics. After that, the 1-D reconstructed vibration signal is converted into a 2-D image using a continuous wavelet transform with information from the damage frequency band. This also transfers the signal into a time-frequency domain and reduces the nonstationary effects of the vibration signal. Finally, the generated images of various fault conditions, which possess a discriminative pattern relative to the types of faults, are used to train an appropriate CNN model. Additionally, with the reconstructed signal, two different methods are used to create an image to compare with our proposed image creation approach. The vibration signal is collected from a self-designed testbed containing multiple bearings of different fault conditions. Two other conventional CNN architectures are compared with our proposed model. Based on the results obtained, it can be concluded that the image generated with fault signatures not only accurately classifies multiple faults with CNN but can also be considered as a reliable and stable method for the diagnosis of fault bearings.


Sensors ◽  
2019 ◽  
Vol 19 (14) ◽  
pp. 3125
Author(s):  
Zou ◽  
Chen ◽  
Liu

Considering the lack of precision in transforming measured micro-electro-mechanical system (MEMS) accelerometer output signals into elevation signals, this paper proposes a bridge dynamic displacement reconstruction method based on the combination of ensemble empirical mode decomposition (EEMD) and time domain integration, according to the vibration signal traits of a bridge. Through simulating bridge analog signals and verifying a vibration test bench, four bridge dynamic displacement monitoring methods were analyzed and compared. The proposed method can effectively eliminate the influence of low-frequency integral drift and high-frequency ambient noise on the integration process. Furthermore, this algorithm has better adaptability and robustness. The effectiveness of the method was verified by field experiments on highway elevated bridges.


2016 ◽  
Vol 2016 ◽  
pp. 1-8 ◽  
Author(s):  
Liye Zhao ◽  
Wei Yu ◽  
Ruqiang Yan

This paper presents an improved gearbox fault diagnosis approach by integrating complementary ensemble empirical mode decomposition (CEEMD) with permutation entropy (PE). The presented approach identifies faults appearing in a gearbox system based on PE values calculated from selected intrinsic mode functions (IMFs) of vibration signals decomposed by CEEMD. Specifically, CEEMD is first used to decompose vibration signals characterizing various defect severities into a series of IMFs. Then, filtered vibration signals are obtained from appropriate selection of IMFs, and correlation coefficients between the filtered signal and each IMF are used as the basis for useful IMFs selection. Subsequently, PE values of those selected IMFs are utilized as input features to a support vector machine (SVM) classifier for characterizing the defect severity of a gearbox. Case study conducted on a gearbox system indicates the effectiveness of the proposed approach for identifying the gearbox faults.


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