scholarly journals Application of Image Processing to Predict Compressive Behavior of Aluminum Foam

2016 ◽  
Vol 61 (2) ◽  
pp. 635-640 ◽  
Author(s):  
Sanghoon Kim ◽  
Hyup Jae Chung ◽  
Kyongyop Rhee
Keyword(s):  
Image Processing ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Compressive Stress ◽  
Aluminum Foam ◽  
Strain Range ◽  
Image Processing Technique ◽  
Compressive Behavior ◽  
Stress Strain ◽  
Element Analysis

Abstract An image processing technique was used to model the internal structure of aluminum foam in finite element analysis in order to predict the compressive behavior of the material. Finite element analysis and experimental tests were performed on aluminum foam with densities of 0.2, 0.25, and 0.3 g/cm3. It was found that although the compressive strength predicted from the finite element analysis was higher than that determined experimentally, the predicted compressive stress-strain curves exhibited a tendency similar to those determined from experiments for both densities. However, the behavior of the predicted compressive stress-strain curves was different from the experimental one as the applied strain increased. The difference between predicted and experimental stress-strain curves in a high strain range was due to contact between broken aluminum foam walls by the large deformation.

Numerical Study on the Mechanical Behavior of Aluminum Foam Material Using CT Image

2009 ◽  
Vol 79-82 ◽  
pp. 1297-1300 ◽  
Author(s):  
Hyup Jae Chung ◽  
Kyong Yop Rhee ◽  
Beom Suck Han ◽  
Yong Mun Ryu
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Aluminum Foam ◽  
Three Dimensional ◽  
Strain Curve ◽  
Foam Material ◽  
Stress Strain Curve ◽  
Stress Strain ◽  
Element Analysis ◽  
X Ray

In this study, finite element analysis was made to predict the tensile and compressive behaviors of aluminum foam material. The predicted tensile and compressive behaviors were compared with those determined from the tensile and compressive tests. X-ray imaging technique was used to determine internal structure of aluminum foam material. That is, X-ray computed tomography (CT) was used to model the porosities of the material. Three-dimensional finite element modeling was made by stacking two-dimensional tomography of aluminum foam material determined from CT images. The stackings of CT images were processed by three-dimensional modeling program. The results showed that the tensile stress-strain curve predicted from the finite element analysis was similar to that determined by the experiment. The simulated compressive stress-strain curve also showed similar tendency with that of experiment up to about 0.4 strain but exhibited a different behavior from the experimental one after 0.4 strain. The discrepancy of compressive stress-strain curves in a high strain range was associated with the contact of aluminum foam walls broken by the large deformation.

Mechanical Behaviour of Rubber Material with Consideration to Mullins Effect

2021 ◽  
Vol 1016 ◽  
pp. 1624-1629
Author(s):  
Chang Su Woo ◽  
Hyun Sung Park
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Strain Range ◽  
Mullins Effect ◽  
Maximum Strain ◽  
Stress Strain ◽  
Element Analysis ◽  
Rubber Material ◽  
Material Constants ◽  
Rubber Specimen

A stress softening known as the Mullins effect is observed usually in rubberlike material after the first load. This paper describes an experimental test method for defining the nonlinear properties of rubber materials used for finite element analysis. Experimental observations have shown that the Mullins effect induces a permanent set and some anisotropy. To test the Mullins effect the mechanical preconditioning is suggested to stabilize the properties of rubber material. A stress-strain curve will change significantly when the rubber material is strained greater than the previous stabilized level. Therefore, material properties at maximum strain level are obtained to predict behavior of rubber products. To obtain the rubber material constants used for finite element analysis to understand the characteristics of automotive rubber parts, mechanical properties tests such as uniaxial tension, equ-biaxial tension and pure shear tests are required. When the load was repeatedly applied to the rubber specimen, the stress-strain relationship was greatest in the first and second cycles, and the larger the strain range, the more the stress was reduced. The material constants were obtained using the stress-strain data after the rubber specimen was stabilized. The value of stiffness decreased as the maximum strain range increased. The static stiffness of an automotive engine mount is calculated by nonlinear finite element analysis using the experimentally determined material constants and compared with the experimental results considering the mechanical preconditioning effect resulting in a good correlation.

Finite Element Analysis of Drum on the New Type Self-Driven Towing Machine for Cable

2011 ◽  
Vol 55-57 ◽  
pp. 664-669
Author(s):  
Jin Ning Nie ◽  
Hui Wang ◽  
De Feng Xie
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Stress Analysis ◽  
Compressive Stress ◽  
Wire Rope ◽  
Ansys Software ◽  
Element Analysis ◽  
Structure Improvement ◽  
Improvement Measures ◽  
New Type

According to the situation that the dual-friction drums on the new type towing machine lack stress analysis when designed, the safety is difficult to test and verify. The pull of wire rope in various positions was derived and calculated, so both compressive stress and tangent friction force generated by the pull of wire rope were calculated. The result made by ANSYS software demonstrates the safety of the left drum which suffers from larger loads, structure improvement measures are put forward for the drum.

scholarly journals Finite Element Analysis of Stress-Strain Response at the Tool Pin During Friction Stir Process

2015 ◽  
Vol 76 ◽  
pp. 522-527
Author(s):  
M. Shamil Jaffarullah ◽  
Nur’Amirah Busu ◽  
Cheng Yee Low ◽  
J.B. Saedon ◽  
Armansyah ◽  
...  
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Strain Response ◽  
Stress Strain ◽  
Element Analysis ◽  
Friction Stir Process ◽  
Friction Stir ◽  
Tool Pin

The Finite Element Analysis on the Local Compression of the Concrete Filled Steel Tubular Column-Beam Joint

2011 ◽  
Vol 368-373 ◽  
pp. 489-494 ◽  
Author(s):  
Xu Lin Tang ◽  
Jian Cai ◽  
Qing Jun Chen ◽  
An He ◽  
Chun Yang
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Compressive Stress ◽  
Element Analysis ◽  
Joint Zone ◽  
The Core ◽  
Principal Compressive Stress ◽  
The Finite Element Analysis ◽  
Side Face ◽  
Core Concrete

In order to study the mechanical behavior of the joint between concrete filled steel tubular column and beam with discontinuous column tube at the joint zone under axial pressure, the finite element analysis software ANSYS is adopted for parametric analysis and the analysis results are compared with experimental ones. The principal compressive stress is mainly transmitted by the inside area of the joint which is subjected to local compression if it is low, but extends to more outside areas of the joint if it is high. The radial compressive stress, which is the confined stress of the ring beam to the core concrete of the joint, keeps the same as that the width of the ring beam equal to the diameter of the core area of the joint. The vertical strain on the edge of the joint, which would lead to horizontal annular cracks in the side face of the ring beam, changes from tension in the whole height to tension only in the top part and compression in the lower part of the joint, which is consistent with the experimental phenomenon.

scholarly journals Use of 3D Scan of Weld Joint in Finite Element Analysis and Stochastic Analysis of Hot-Spot Stresses in Tubular Joint for Fatigue Life Estimation

2019 ◽  
Author(s):  
Mikkel L. Larsen ◽  
Vikas Arora ◽  
Marie Lützen ◽  
Ronnie R. Pedersen ◽  
Eric Putnam
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Welded Joints ◽  
Hot Spot ◽  
Strain Range ◽  
Fe Model ◽  
Design Codes ◽  
Element Analysis ◽  
Hot Spot Stress ◽  
Weld Toe

Abstract Several methods for modelling and finite element analysis of tubular welded joints are described in various design codes. These codes provide specific recommendations for modelling of the welded joints, using simple weld geometries. In this paper, experimental hot-spot strain range results from a full-scale automatically welded K-node test are compared to corresponding finite element models. As part of investigating the automatically welded K-joint, 3D scans of the weld surfaces have been made. These scans are included in the FE models to determine the accuracy of the FE models. The results are compared to an FE model with a simple weld geometry based on common offshore design codes and a model without any modelled weld. The results show that the FE model with 3D scanned welds is more accurate than the two simple FE models. As the weld toe location of the 3D scanned weld is difficult to locate precisely in the FE model and as misplacement of strain gauges are possible, stochastic finite element modelling is performed to analyse the resulting probabilistic hot-spot stresses. The results show large standard deviations, showing the necessity to evaluate the hot-spot stress method when using 3D scanned welds.

Study on Cylindrical Heatsink Forging Process Considering Friction Condition

2019 ◽  
Vol 823 ◽  
pp. 141-144
Author(s):  
Tung Sheng Yang ◽  
Yong Nan Chen
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Friction Factor ◽  
Testing Machine ◽  
Metal Flow ◽  
Compression Tests ◽  
Stress Strain ◽  
Element Analysis ◽  
Forging Process ◽  
Different Temperatures

The feasibility of forging of AL-1050 alloy of cylindrical heatsink under warm conditions is demonstrated in the present work. The stress-strain curves and friction factor play an important role in the cylindrical heatsink forging. The purpose of forging lubrication is to reduce friction between blank and die, and to decrease resistance of metal flow to die. The stress-strain curves at different temperatures are obtained by compressing tests. The friction factor between 1050 aluminum alloy and die material are determined at different temperatures by ring compression tests with graphite lubricants. The compressing and ring compressing tests are carried out by using the computerized screw universal testing machine. The finite element method is used to investigate the forming characters of the forging process. To verify the prediction of FEM simulation in the cylindrical heatsink forging process, the experimental parameters such as stress-strain curves and fiction factor, are as the input data during analysis. Maximum forging load and effective stress distribution are determined of the heatsink forging, using the finite element analysis. Finally, the cylindrical heatsink parts are formed by the forging machine under the conditions using finite element analysis.

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