Hybrid technology combining electron beam welding and friction stir welding in the processes of repair of aircraft structure elements of magnesium alloys

2016 ◽  
Vol 2016 (6) ◽  
pp. 91-97 ◽  
Author(s):  
A.L. Majstrenko ◽  
◽  
V.M. Nesterenkov ◽  
R.V. Strashko ◽  
S.D. Zabolotny ◽  
...  
2010 ◽  
Vol 117 ◽  
pp. 37-42
Author(s):  
K.Ratna Kumar ◽  
G. Madhusudhan Reddy ◽  
K. Srinivasa Rao

In this work, it was intended to improve the corrosion resistance of welds of A356 and AA6061 by adopting mainly a special welding techniques, viz., pulsed current gas tungsten arc welding (PCGTAW), electron beam welding (EBW) and friction stir welding (FSW). It was found that the corrosion resistance of A356 and AA6061 welds could be improved by PCGTAW technique rather than continuous current gas tungsten arc welding (CCGTAW). It can be further improved by using electron beam welding. Improved corrosion resistance in A356 welds could be obtained by selecting T6 temper rather than as cast condition. In the case of AA6061, improved corrosion resistance was achieved by selecting T4 temper rather than T6 temper. As for as the welding techniques, friction stir welding (FSW) is useful than fusion welding techniques like CCGTAW,PCGTAW and EBW for improving the corrosion resistance of both the welds.


Author(s):  
Kulwant Singh ◽  
Gurbhinder Singh ◽  
Harmeet Singh

The weight reduction concept is most effective to reduce the emissions of greenhouse gases from vehicles, which also improves fuel efficiency. Amongst lightweight materials, magnesium alloys are attractive to the automotive sector as a structural material. Welding feasibility of magnesium alloys acts as an influential role in its usage for lightweight prospects. Friction stir welding (FSW) is an appropriate technique as compared to other welding techniques to join magnesium alloys. Field of friction stir welding is emerging in the current scenario. The friction stir welding technique has been selected to weld AZ91 magnesium alloys in the current research work. The microstructure and mechanical characteristics of the produced FSW butt joints have been investigated. Further, the influence of post welding heat treatment (at 260 °C for 1 h) on these properties has also been examined. Post welding heat treatment (PWHT) resulted in the improvement of the grain structure of weld zones which affected the mechanical performance of the joints. After heat treatment, the tensile strength and elongation of the joint increased by 12.6 % and 31.9 % respectively. It is proven that after PWHT, the microhardness of the stir zone reduced and a comparatively smoothened microhardness profile of the FSW joint obtained. No considerable variation in the location of the tensile fracture was witnessed after PWHT. The results show that the impact toughness of the weld joints further decreases after post welding heat treatment.


2010 ◽  
Vol 34-35 ◽  
pp. 1516-1520
Author(s):  
Hong Ye ◽  
Han Li Yang ◽  
Zhong Lin Yan

Electron beam welding process of AZ61 with 10mm thickness magnesium alloys was investigated. The influence of processing parameters including focusing current, welding beam current and welding speed was researched. The results show that an ideal weld bead can be formed by choosing processing parameters properly. Focusing current is main parameter that determines cross section shape. The beam current and welding speed are main parameters that determine the weld width and dimensions. The test results for typical welds indicate that the microhardness of the weld zone is better than that of the base meta1. A fine-grained weld region has been observed and no obvious heat-affected zone is found. The fusion zone mainly consists of small α-Mg phase and β-Mg17A112. The small grains and β phases in the joint are believed to play an important role in the increase of the strength of weld for AZ61 magnesium alloys.


Vacuum ◽  
2008 ◽  
Vol 82 (11) ◽  
pp. 1177-1182 ◽  
Author(s):  
Chao-Ting Chi ◽  
Chuen-Guang Chao ◽  
Tzeng-Feng Liu ◽  
Che-Chung Wang

2013 ◽  
pp. 285-292 ◽  
Author(s):  
G. Kohn ◽  
S. Antonsson ◽  
A. Munitz

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