Selective laser melting of high aspect ratio 3D nickel – titanium structures for MEMS applications

2005 ◽  
Vol 890 ◽  
Author(s):  
Paul Chalker ◽  
Adam Clare ◽  
Sean Davies ◽  
Christopher J. Sutcliffe ◽  
Sozon Tsopanos

ABSTRACTSelective laser melting has been used to build high aspect ratio, three-dimensional NiTi components for the first time. The influence of laser dwell time and raster pitch on the density of NiTi shape memory alloy parts and their resolvable feature sizes are reported. The properties of shape memory springs produced by this method are reported and the application of selective laser melted NiTi components in microelectromechanical devices is discussed.

2007 ◽  
Vol 4 (2) ◽  
pp. 181-187 ◽  
Author(s):  
Adam T. Clare ◽  
Paul R. Chalker ◽  
Sean Davies ◽  
Christopher J. Sutcliffe ◽  
Sozos Tsopanos

2019 ◽  
Vol 9 (1) ◽  
Author(s):  
Izabela Zglobicka ◽  
Agnieszka Chmielewska ◽  
Emre Topal ◽  
Kristina Kutukova ◽  
Jürgen Gluch ◽  
...  

AbstractDiatom frustules, with their diverse three-dimensional regular silica structures and nano- to micrometer dimensions, represent perfect model systems for biomimetic fabrication of materials and devices. The structure of a frustule of the diatom Didymosphenia geminata was nondestructively visualized using nano X-ray computed tomography (XCT) and transferred into a CAD file for the first time. Subsequently, this CAD file was used as the input for an engineered object, which was manufactured by applying an additive manufacturing technique (3D Selective Laser Melting, SLM) and using titanium powder. The self-similarity of the natural and the engineered objects was verified using nano and micro XCT. The biomimetic approach described in this paper is a proof-of-concept for future developments in the scaling-up of manufacturing based on special properties of microorganisms.


2019 ◽  
Vol 25 (8) ◽  
pp. 1421-1432 ◽  
Author(s):  
Xizhang Chen ◽  
Kun Liu ◽  
Wei Guo ◽  
Namrata Gangil ◽  
Arshad Noor Siddiquee ◽  
...  

Purpose In recent years, the use of high performing materials, and application of additive manufacturing technology for industrial production has witnessed a steady rise and its expanse is only to increase in the future. “Selective laser melting (SLM) technique” for an exotic nickel-titanium (NiTi) shape memory alloy (SMA) is expected to a great facilitator to research in this area. The purpose of this paper is to put forth the research direction of NiTi shape memory alloy by selective laser melting. Design/methodology/approach This review also summaries and skims out the information on process equipment, adopted methodologies/strategies, effects of process parameters on important responses e.g. microstructure and comprehensive functional and mechanical properties of SLM-NiTi. In particular, the functional characteristics (i.e. shape memory effects and super-elasticity behavior), process analysis and application status are discussed. Findings Current progresses and challenges in fabricating NiTi-SMA of SLM technology are presented. Practical implications This review is a useful tool for professional and researchers with an interest in the field of SLM of NiTi-SMA. Originality/value This review provides a comprehensive review of the publications related to the SLM techniques of NiTi-SMA while highlighting current challenges and methods of solving them.


2018 ◽  
Vol 941 ◽  
pp. 1570-1573
Author(s):  
Ken Imai ◽  
Toshi Taka Ikeshoji ◽  
Kazuya Nakamura ◽  
Motonori Nishida ◽  
Yuji Sugitani ◽  
...  

Additive manufacturing (AM) is a prominent technology in the industrial fields such as aerospace, medical, automotive and so on. Especially, selective laser melting (SLM) process is available to create three-dimensional complicated structures of various alloys such as stainless steel, titanium alloy, aluminium alloy, nickel-based superalloy and so on. And also, copper and copper alloys are used as a material for products with complicated shape, electrical components, and a heat exchanger because of having the high electrical conductivity and the high thermal conductivity. It is known that copper alloys show a good shape memory behaviour by adding Al, Ni and Zn. Especially, Cu-Al-Ni alloy shows a good shape memory properties at high temperature. However, it is difficult to fabricate high-density Cu-Al-Ni alloy by the SLM process. This is mainly because Cu-Al-Ni alloy has high elastic anisotropy and brittleness in polycrystalline state. In this research, the optimum fabrication condition of Cu-Al-Ni alloy by SLM process was investigated. The optimum laser power and scan speed were able to be found by evaluating the surface morphology, density and microstructure of the as-build specimens.The maximum density of the as-built specimen was 99.47%.


2020 ◽  
Vol 126 ◽  
pp. 106947
Author(s):  
Wenqian Guo ◽  
Zhen Sun ◽  
Ying Yang ◽  
Xiebin Wang ◽  
Zhiwei Xiong ◽  
...  

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