scholarly journals Recycling and Direct-Regeneration of Cathode Materials from Spent Ternary Lithium-Ion Batteries by Hydrometallurgy: Status Quo and Developing

Author(s):  
Lizhen Duan ◽  
Yaru Cui ◽  
Qian Li ◽  
Juan Wang ◽  
Chonghao Man ◽  
...  

The cathodes of spent ternary lithium-ion batteries (LIBs) are rich in non-ferrous metals, such as lithium (Li), nickel (Ni), cobalt (Co)and manganese (Mn), which are important strategic raw materials and also potential sources of environmental pollution. How to extract these valuable metals cleanly and efficiently from spent cathodes is of great significance for sustainable development of LIBs industry. In the light of low energy consumption, green and high recovery efficiency, this paper provides an overview on different recovery technologies to recycle valuable metals in cathode materials of spent ternary LIBs. And the development trend and application prospects on recovery strategies for cathode materials in spent ternary LIBs are simply predicted also. It is proved that the high economic recovery system of “alkaline solution dissolution/calcination pre-treatment → H2SO4 leaching → H2O2 reduction → co-precipitation regeneration NCM” will be the dominant stream for recycling retired NCM batteries soon. Furthermore, the emerging advanced technologies, such as deep eutectic solvents (DESs) extraction and one–step direct regeneration/recovery of NCM cathode materials are preferred methods to substitute conventional regeneration system in the future.

2022 ◽  
Vol 5 (1) ◽  
pp. 100
Author(s):  
Lourdes Yurramendi ◽  
Jokin Hidalgo ◽  
Amal Siriwardana

The feasibility of using low-environmental-impact leaching media to recover valuable metals from lithium ion batteries (LIBs) has been evaluated. Several deep eutectic solvents (DES) were tested as leaching agents in the presence of different type of additives (i.e., H2O2). The optimization of Co recovery was carried out by investigating various operating conditions, such as reaction time, temperature, solid (black mass) to liquid (DES) ratio, additive type, and concentration. Leaching with final selected DES choline chloride (33%), lactic acid (53%), and citric acid (13%) at 55 °C achieved an extraction yield of more than 95% for the cobalt. The leaching mechanism likely begins with the dissolution of the active material in the black mass (BM) followed by chelation of Co(II) with the DES. The results obtained confirm that those leaching media are an eco-friendly alternative to the strong inorganic acids used nowadays.


2017 ◽  
Vol 5 (17) ◽  
pp. 7952-7960 ◽  
Author(s):  
Jianlong Li ◽  
Mingwu Xiang ◽  
Yan Wang ◽  
Jinhua Wu ◽  
Hang Zhao ◽  
...  

A facile co-precipitation approach combined with spray-drying and high-temperature calcinations was developed to synthesize LiMn0.8Fe0.2PO4/C microspheres on a large scale.


2018 ◽  
Vol 14 (5) ◽  
pp. 440-447 ◽  
Author(s):  
Gang Sun ◽  
Chenxiao Jia ◽  
Shuanlong Di ◽  
Jianning Zhang ◽  
Qinghua Du ◽  
...  

Background: LiNi1/3Mn1/3Co1/3O2 derived from the solid-state method suffers from the problem of significant irreversible charge-discharge behavior. To improve the electrochemical performance of LiNi1/3Mn1/3Co1/3O2, there are several important factors, such as starting raw materials, precursor, preparation method and conditions. In this work, the layered LiNi1/3Mn1/3 Co1/3O2 material was prepared by solid-state reaction. By varying the temperature and duration of synthesis thermal treatment, the greater crystallinity and well-ordered layered LiNi1/3Mn1/3Co1/3O2 cathode material has been successfully synthesized. The structural properties, morphology and electrochemical properties of LiNi1/3Mn1/3Co1/3O2 powders have been investigated in detail. Methods: LiNi1/3Co1/3Mn1/3O2 cathode material was synthesized via a high-temperature solid-state method. Stoichiometric amounts of Ni(CH3COO)2•4H2O, Co(CH3COO)2•4H2O, Mn(CH3COO)2• 4H2O, and Li2CO3 as raw materials were homogenized mixed in a ball mill for 8 h at 240 rpm. By varying the temperature and duration of synthesis thermal treatment, LiNi1/3Co1/3Mn1/3O2 cathode materials with different electrochemistry performance were achieved. (a) The effect of the temperature of synthesis thermal treatment on electrochemistry performance of LiNi1/3Co1/3Mn1/3O2 was explored by calcining the above mixed powder at 800°C, 850°C, 900°C, 950°C, and 1000°C for 12 h in air at a rate of 5°C min-1. Then the target product was prepared at last. The obtained compound was named as N-800, N-850, N-900, N-950 and N-1000, respectively. (b) In order to explore the effect of the duration of synthesis thermal treatment on electrochemistry performance of LiNi1/3 Co1/3Mn1/3O2 cathode material, the above mixed raw materials were calcined at 900°C for 4 h, 8 h, 12 h, 16 h and 20 h in air at a rate of 5°C min-1. The obtained compound was named as N-4, N-8, N- 12, N-16 and N-20, respectively. The N-900 and N-12 are the same sample. Results: The cathode material sintered at 900°C for 12 h revealed the best electrochemical performance, with high-capacity and recyclability compared with other materials. Its initial discharge capacity attains 182.4 mAh g-1 at 0.2 C in the voltage range of 2.5-4.6 V, which can be attributed to its greater crystallinity and well-ordered layered structure. Compared with other studies on lithium-ion batteries given in literature, this work provides a sample, optimal and mild synthetic conditions to synthesize the cathode materials with great electrochemistry performance. Conclusion: A greater crystallinity and well-ordered layered LiNi1/3Mn1/3Co1/3O2 powders had been successfully synthesized by mixing raw materials under various temperatures and duration of synthesis thermal treatment. The XRD results indicated the I(003)/I(104) values of N-900 (N-12) is 1.591 larger than 1.2, which illustrates no undesirable cation mixing to be occurred. In this work, from the results of electrochemical property experiments, it can be indicated that the optimal synthesized conditions are 900°C for 12 h. When the calcination temperature is too low and the calcined time is too short, the material is poorly crystalline and has a poor layer structure. When the calcination temperature is too high and the calcined time is too long, lithium salt is evaporated completely during the calcination process resulting in a poor electrochemistry performance.


2015 ◽  
Vol 3 (2) ◽  
pp. 894-904 ◽  
Author(s):  
Lingjun Li ◽  
Zhaoyong Chen ◽  
Qiaobao Zhang ◽  
Ming Xu ◽  
Xiang Zhou ◽  
...  

Lithium residues on the surface of LiNi0.5Co0.2Mn0.3O2 have been removed as raw materials to synthesize LiAlO2-inlaid LiNi0.5Co0.2Mn0.3O2 cathode materials in situ for lithium ion batteries.


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