scholarly journals Spontaneous buckling of thin-walled injection-molded parts

Mechanik ◽  
2019 ◽  
Vol 92 (1) ◽  
pp. 7-9
Author(s):  
Przemysław Poszwa ◽  
Paweł Brzęk ◽  
Wiktor Hoffmann

Injection molding technology has a wide range of industrial applications, especially in packaging and casing production. In this paper the spontaneous buckling of thin-walled injection molded plastic parts was described. Theoretical background along with numerical simulation and experimental validation of this phenomenon were presented.

Polimery ◽  
2008 ◽  
Vol 53 (04) ◽  
pp. 304-310 ◽  
Author(s):  
TAHER AZDAST ◽  
AMIR HOSSEIN BEHRAVESH ◽  
KIUMARS MAZAHERI ◽  
MOHAMMAD MEHDI DARVISHI

2006 ◽  
Vol 326-328 ◽  
pp. 187-190
Author(s):  
Jong Sun Kim ◽  
Chul Jin Hwang ◽  
Kyung Hwan Yoon

Recently, injection molded plastic optical products are widely used in many fields, because injection molding process has advantages of low cost and high productivity. However, there remains residual birefringence and residual stresses originated from flow history and differential cooling. The present study focused on developing a technique to measure the birefringence in transparent injection-molded optical plastic parts using two methods as follows: (i) the two colored laser method, (ii) the R-G-B separation method of white light. The main idea of both methods came from the fact that more information can be obtained from the distribution of retardation caused by different wavelengths. The comparison between two methods is demonstrated for the same sample of which retardation is up to 850 nm.


Author(s):  
Kurt Beiter ◽  
Kosuke Ishii ◽  
Lee Hornberger

Abstract This paper describes the development of geometry-based indices that predict sink mark depth in injection molded parts. Plastic part designers need such indices to incorporate manufacturability concerns at the conceptual stage of design. These indices apply to several form features so engineers do not have to check different design rules for each geometry element. First, we propose a geometry-based sink index that can be used to predict sink mark depth as a function of process conditions such as packing pressure. Next, we explain how this relationship is identified through experiments. We also describe HyperDesign/Plastics, a Macintosh-based design aid that incorporates the sink index.


2012 ◽  
Vol 468-471 ◽  
pp. 1013-1016 ◽  
Author(s):  
Hua Qing Lai

Molding is one of the most versatile and important processes for manufacturing complex plastic parts. It is a method of fabricating plastic parts by utilizing a mold or cavity that has a shape and size similar to the part being produced. Molten polymer is injected into the cavity, resulting in the desired part upon solidification. The injection-molded parts typically have excellent dimensional tolerance and require almost no finishing and assembly operations. But new variations and emerging innovations of conventional injection molding have been continuously developed to offer special features and benefits that cannot be accomplished by the conventional injection molding process. This study aims to improving the life of stereolithography injection mold.


2017 ◽  
Vol 48 (1) ◽  
pp. 322-332 ◽  
Author(s):  
Ch Cherif ◽  
R Hickmann ◽  
A Nocke ◽  
R Fleischhauer ◽  
M Kaliske ◽  
...  

Fiber-reinforced composites are currently being used in a wide range of lightweight constructions. Function integration, in particular, offers possibilities to develop new, innovative products for a variety of applications. The large amount of experimental testing required to investigate these novel material combinations often hinders their use in industrial applications. This paper presents an approach that allows the layout of adaptive, fiber-reinforced composites by the use of numerical simulation. In order to model the adaptive characteristics of this functional composite with textile-integrated shape memory alloys, a thermo-elastic simulation is considered by using the Finite Element method. For the numerical simulation, the parameters of the raw materials are identified and used to generate the model. The results of this simulation are validated through deflection measurements with a specimen consisting of a glass fiber fabric with structurally integrated shape memory alloys and an elastomeric matrix system. The achieved experimental and numerical results demonstrate the promising potential of adaptive, fiber-reinforced composites with large deformation capabilities.


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