scholarly journals Predictive Maintenance of Compressor Using ThingSpeak IoT Platform

2021 ◽  
Vol 9 (06) ◽  
pp. 604-610
Author(s):  
Shivan J. m. Tahir ◽  
Erhan AKIN

Any instrument or machine that needs to be monitored and inspected on a regular basis to ensure its long life and proper maintenance. Machine condition monitoring in the time and frequency domain is unquestionably required to ensure reliability. Condition monitoring is a method of observing a machine's condition parameter (vibration, temperature and etc.), with the explicit objective of detecting a substantial change that could indicate the onset of a malfunction It's an important part of compressor predictive maintenance and lowering compressor downtime. In today's world, the Internet of Things (IoT) is the most effective approach and technology for continuously monitoring the state of any machine. We've employed MEMS sensors to detect misalignment, non-linearity, and other anomalies., Through the Wi-Fi module ESP8266, vibrations and temperature in compressors, as well as changes in signals, will be communicated to the cloud. These signals are in order in the temporal domain. The Fast Fourier transform is used to examine and convert the time domain sequence into the frequency domain.

2019 ◽  
Vol 8 (3) ◽  
pp. 1272-1277

Tool condition monitoring is the efficient process for all machining managing operation and the maintenance of machinery operation. Tool condition monitoring implies effective production cost, the rate of tool life, tool quality, dimensional accuracy in terms of tolerance and surface finish in machine shop. Here the machining operation is fully depending on the whims & fancies of the operator. So when a new person operating the machine it makes more troubles in terms to find out the tool wearing point and it make operation difficulty by the operator. To overcome this difficulty a systematic methodology required for machining operation. This paper deals with monitoring the condition on the drilling operation with the help of Accelerometer sensor a physical vibration model 8636C50 having a broad band sensitivity of Sensitivity (±5%) 100.0mV/g and resonant frequency up to 22.0 kHz and performing the drilling operation on EN 24 steel at various operation parameters and analyzing the time domain signal response and frequency domain response graph and implemented analyze the feasibility of proposed methodology for practical applications. Further, the Lab View was used to predict amplitude of work piece vibration which determines the tool condition after various experimental tests. In the time domain, the characteristic parameter during drill wear represent RMS value increase in flank wear and also shows the linear relationship between these two. In the frequency domain, the characteristic parameters during drill failure represent the magnitude of vibration amplitude and the increase in flank wear. Here multilayer Artificial Neural Network (ANN) model, Fuzzy Neural Network and Taguchi Method have been trained with the experimental data using back propagation algorithm. Condition monitoring of drilling is fully depending on the vibration signals. Based on the vibration signal the tool wear point is found out. Experiments results indicated the effect of unconditional drilling operation and detected the tool failure and proper operating condition for drilling machining.


2018 ◽  
Vol 12 (7-8) ◽  
pp. 76-83
Author(s):  
E. V. KARSHAKOV ◽  
J. MOILANEN

Тhe advantage of combine processing of frequency domain and time domain data provided by the EQUATOR system is discussed. The heliborne complex has a towed transmitter, and, raised above it on the same cable a towed receiver. The excitation signal contains both pulsed and harmonic components. In fact, there are two independent transmitters operate in the system: one of them is a normal pulsed domain transmitter, with a half-sinusoidal pulse and a small "cut" on the falling edge, and the other one is a classical frequency domain transmitter at several specially selected frequencies. The received signal is first processed to a direct Fourier transform with high Q-factor detection at all significant frequencies. After that, in the spectral region, operations of converting the spectra of two sounding signals to a single spectrum of an ideal transmitter are performed. Than we do an inverse Fourier transform and return to the time domain. The detection of spectral components is done at a frequency band of several Hz, the receiver has the ability to perfectly suppress all sorts of extra-band noise. The detection bandwidth is several dozen times less the frequency interval between the harmonics, it turns out thatto achieve the same measurement quality of ground response without using out-of-band suppression you need several dozen times higher moment of airborne transmitting system. The data obtained from the model of a homogeneous half-space, a two-layered model, and a model of a horizontally layered medium is considered. A time-domain data makes it easier to detect a conductor in a relative insulator at greater depths. The data in the frequency domain gives more detailed information about subsurface. These conclusions are illustrated by the example of processing the survey data of the Republic of Rwanda in 2017. The simultaneous inversion of data in frequency domain and time domain can significantly improve the quality of interpretation.


2021 ◽  
Vol 9 (7) ◽  
pp. 781
Author(s):  
Shi He ◽  
Aijun Wang

The numerical procedures for dynamic analysis of mooring lines in the time domain and frequency domain were developed in this work. The lumped mass method was used to model the mooring lines. In the time domain dynamic analysis, the modified Euler method was used to solve the motion equation of mooring lines. The dynamic analyses of mooring lines under horizontal, vertical, and combined harmonic excitations were carried out. The cases of single-component and multicomponent mooring lines under these excitations were studied, respectively. The case considering the seabed contact was also included. The program was validated by comparing with the results from commercial software, Orcaflex. For the frequency domain dynamic analysis, an improved frame invariant stochastic linearization method was applied to the nonlinear hydrodynamic drag term. The cases of single-component and multicomponent mooring lines were studied. The comparison of results shows that frequency domain results agree well with nonlinear time domain results.


2002 ◽  
Vol 124 (4) ◽  
pp. 827-834 ◽  
Author(s):  
D. O. Baun ◽  
E. H. Maslen ◽  
C. R. Knospe ◽  
R. D. Flack

Inherent in the construction of many experimental apparatus designed to measure the hydro/aerodynamic forces of rotating machinery are features that contribute undesirable parasitic forces to the measured or test forces. Typically, these parasitic forces are due to seals, drive couplings, and hydraulic and/or inertial unbalance. To obtain accurate and sensitive measurement of the hydro/aerodynamic forces in these situations, it is necessary to subtract the parasitic forces from the test forces. In general, both the test forces and the parasitic forces will be dependent on the system operating conditions including the specific motion of the rotor. Therefore, to properly remove the parasitic forces the vibration orbits and operating conditions must be the same in tests for determining the hydro/aerodynamic forces and tests for determining the parasitic forces. This, in turn, necessitates a means by which the test rotor’s motion can be accurately controlled to an arbitrarily defined trajectory. Here in, an interrupt-driven multiple harmonic open-loop controller was developed and implemented on a laboratory centrifugal pump rotor supported in magnetic bearings (active load cells) for this purpose. This allowed the simultaneous control of subharmonic, synchronous, and superharmonic rotor vibration frequencies with each frequency independently forced to some user defined orbital path. The open-loop controller was implemented on a standard PC using commercially available analog input and output cards. All analog input and output functions, transformation of the position signals from the time domain to the frequency domain, and transformation of the open-loop control signals from the frequency domain to the time domain were performed in an interrupt service routine. Rotor vibration was attenuated to the noise floor, vibration amplitude ≈0.2 μm, or forced to a user specified orbital trajectory. Between the whirl frequencies of 14 and 2 times running speed, the orbit semi-major and semi-minor axis magnitudes were controlled to within 0.5% of the requested axis magnitudes. The ellipse angles and amplitude phase angles of the imposed orbits were within 0.3 deg and 1.0 deg, respectively, of their requested counterparts.


Author(s):  
Mansour Tabatabaie ◽  
Thomas Ballard

Dynamic soil-structure interaction (SSI) analysis of nuclear power plants is often performed in frequency domain using programs such as SASSI [1]. This enables the analyst to properly a) address the effects of wave radiation in an unbounded soil media, b) incorporate strain-compatible soil shear modulus and damping properties and c) specify input motion in the free field using the de-convolution method and/or spatially variable ground motions. For structures that exhibit nonlinearities such as potential base sliding and/or uplift, the frequency-domain procedure is not applicable as it is limited to linear systems. For such problems, it is necessary to solve the problem in the time domain using the direct integration method in programs such as ADINA [2]. The authors recently introduced a sub-structuring technique called distributed parameter foundation impedance (DPFI) model that allows the structure to be partitioned from the total SSI system and analyzed in the time domain while the foundation soil is modeled using the frequency-domain procedure [3]. This procedure has been validated for linear systems. In this paper we have expanded the DPFI model to incorporate nonlinearities at the soil/structure interface by introducing nonlinear shear and normal springs arranged in series between the DPFI and structure model. This combination of the linear far-field impedance (DPFI) plus nonlinear near-field soil springs allows the foundation sliding and/or uplift behavior be analyzed in time domain while maintaining the frequency-dependent stiffness and radiation damping nature of the far-field foundation impedance. To check the accuracy of this procedure, a typical NPP foundation mat supported at the surface of a layered soil system and subjected to harmonic forced vibration was first analyzed in the frequency domain using SASSI to calculate the target linear response and derive a linear, far-field DPFI model. The target linear solution was then used to validate two linear time-domain ADINA models: Model 1 consisting of the mat foundation+DPFI derived from the linear SASSI model and Model 2 consisting of the total SSI system (mat foundation plus a soil block). After linear alignment, the nonlinear springs were added to both ADINA models and re-analyzed in time domain. Model 2 provided the target nonlinear solution while Model 1 provided the results using the DPFI+nonlinear springs. By increasing the amplitude of the vibration load, different levels of foundation sliding were simulated. Good agreement between the results of two models in terms of the displacement response of the mat and cyclic force-displacement behavior of the springs validates the accuracy of the procedure presented herein.


2021 ◽  
Vol 3 (1) ◽  
pp. 031-036
Author(s):  
S. A. GOROVOY ◽  
◽  
V. I. SKOROKHODOV ◽  
D. I. PLOTNIKOV ◽  
◽  
...  

This paper deals with the analysis of interharmonics, which are due to the presence of a nonlinear load. The tool for the analysis was a mathematical apparatus - wavelet packet transform. Which has a number of advantages over the traditional Fourier transform. A simulation model was developed in Simulink to simulate a non-stationary non-sinusoidal mode. The use of the wavelet packet transform will allow to determine the mode parameters with high accuracy from the obtained wavelet coefficients. It also makes it possible to obtain information, both in the frequency domain of the signal and in the time domain.


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