Geomechanics of Lost-Circulation Events and Wellbore-Strengthening Operations

SPE Journal ◽  
2015 ◽  
Vol 20 (06) ◽  
pp. 1305-1316 ◽  
Author(s):  
Amin Mehrabian ◽  
Dale E. Jamison ◽  
Sorin Gabriel Teodorescu

Summary Lost circulation, a major complication of drilling operations, is commonly treated by adding materials of various types, shapes, and particle-size distributions to the drilling mud. Generally known as wellbore strengthening, this technique often helps the operator to drill with higher mud gradients compared with that suggested by the conventional fracture-gradient or borehole-fracture-limit analysis. The underlying mechanisms through which a wellbore is strengthened, however, are not yet fully understood. This study explores these wellbore-strengthening mechanisms through an analytical solution to the related solid-mechanics model of the wellbore and its adjacent fractures. The provided solution is generic in that it takes into account the mechanical interaction of multiple fractures between one another and the wellbore under an arbitrary state of in-situ stress anisotropy. An additional generality in this solution arises from its unification and quantification of some solid-mechanics aspects of the previous hypotheses that have been published on the subject—i.e., stress cage, as well as the tip isolation and its effect on the fracture-propagation resistance. In relation to the stress-cage theory, the study investigates the wellbore-hoop-stress enhancement upon fracturing. The findings indicate that the induced hoop stress is significant at some regions near the wellbore, especially in the general vicinity of the fracture(s). However, given the strong dependency of wellbore stress on the mechanical and geometrical parameters of the problem, generalizing these results to the entire region around the wellbore may not always be trivial. The study also examines tip isolation, a common feature of fracture-closure and propagation-resistance hypotheses, through the analysis of partially reduced fracture pressures and a breakdown criterion, defined by the critical stress-intensity factor of the formation rock.

SPE Journal ◽  
2011 ◽  
Vol 16 (04) ◽  
pp. 1010-1028 ◽  
Author(s):  
Minh H. Tran ◽  
Younane N. Abousleiman ◽  
Vinh X. Nguyen

Summary The effects of filter-cake buildup and/or filter-cake-property variation with time on wellbore stability have been plaguing the industry. The increasing use of lost-circulation materials (LCMs) in recent years for wellbore strengthening in weak and/or depleted formations necessitates models that can predict these effects. However, the complexities of effective-stress and pore-pressure evolution around the borehole while drilling, coupled with the transient variation of mud-filtration properties, have delayed such modeling efforts. In this paper, the analytical solutions for the time-dependent effects of mudcake buildup and mudcake properties on the wellbore stresses and formation pore pressure, and thus the safe-drilling-mud-weight window, are derived. The transient effects of mudcake buildup and mudcake buildup coupled with its permeability reduction during filtration on the safe-drilling-mudweight window are illustrated through numerical examples. The results showed that the safe-mudweight windows were greatly affected by the buildup of filter cake and its permeability variation. For example, the analysis for filter-cake buildup with cake permeability of 10–2 md showed that the safe-mudweight window was widened by 0.5 g/cc after 2.5 hours post-excavation when compared to the case of a wellbore without mudcake. On the other hand, a lower mudcake permeability of 10–3 md widened the mudweight window by as much as 1 g/cc. Last but not least, the analyses revealed that even for mudcake permeability as low as 10–3 md, neglecting the permeable nature of the mudcake can result in overestimation of the safe-drilling-mudweight window.


Author(s):  
Seyed Morteza Mirabbasi ◽  
Mohammad Javad Ameri ◽  
Mortadha Alsaba ◽  
Mohsen Karami ◽  
Amir Zargarbashi

2021 ◽  
Author(s):  
Chee Phuat Tan ◽  
Wan Nur Safawati Wan Mohd Zainudin ◽  
M Solehuddin Razak ◽  
Siti Shahara Zakaria ◽  
Thanavathy Patma Nesan ◽  
...  

Abstract Drilling in permeable formations, especially depleted reservoirs, can particularly benefit from simultaneous wellbore shielding and strengthening functionalities of drilling mud compounds. The ability to generate simultaneous wellbore shielding and strengthening in reservoirs has potential to widen stable mud weight windows to drill such reservoirs without the need to switch from wellbore strengthening compound to wellbore shielding compound, and vice-versa. Wellbore shielding and strengthening experiments were conducted on three outcrop sandstones with three mud compounds. The wellbore shielding stage was conducted by increasing the confining and borehole pressures in 4-5 steps until both reached target pressures. CT scan images demonstrate consistency of the filtration rates with observed CT scanned mud cakes which are dependent on the sandstone pore size and mud compound particle size distributions. In wellbore strengthening stage, the borehole pressure was increased until fracture was initiated, which was detected via borehole pressure trend and CT scan imaging. The fractures generated were observed to be plugged by mud filter solids which are visible in the CT scan images. The extent of observed fracture solid plugging varies with rock elastic properties, fracture width and mud compound particle size distribution. Based on the laboratory test data, fracture gradient enhancement concept was developed for the mud compounds. In addition, the data obtained and observations from the tests were used to develop optimal empirical design criteria and guidelines to achieve dual wellbore strengthening and shielding performance of the mud compounds. The design criteria were validated on a well which was treated with one of the mud compounds based on its mud loss events during drilling and running casing.


Geofluids ◽  
2019 ◽  
Vol 2019 ◽  
pp. 1-18 ◽  
Author(s):  
Biao Ma ◽  
Xiaolin Pu ◽  
Zhengguo Zhao ◽  
Hao Wang ◽  
Wenxin Dong

The lost circulation in a formation is one of the most complicated problems that have existed in drilling engineering for a long time. The key to solving the loss of drilling fluid circulation is to improve the pressure-bearing capacity of the formation. The tendency is to improve the formation pressure-bearing capacity with drilling fluid technology for strengthening the wellbore, either to the low fracture pressure of the formation or to that of the naturally fractured formation. Therefore, a laboratory study focused on core fracturing simulations for the strengthening of wellbores was conducted with self-developed fracture experiment equipment. Experiments were performed to determine the effect of the gradation of plugging materials, kinds of plugging materials, and drilling fluid systems. The results showed that fracture pressure in the presence of drilling fluid was significantly higher than that in the presence of water. The kinds and gradation of drilling fluids had obvious effects on the core fracturing process. In addition, different drilling fluid systems had different effects on the core fracture process. In the same case, the core fracture pressure in the presence of oil-based drilling fluid was less than that in the presence of water-based drilling fluid.


2007 ◽  
Vol 4 (1) ◽  
pp. 103 ◽  
Author(s):  
Ozcan Baris ◽  
Luis Ayala ◽  
W. Watson Robert

The use of foam as a drilling fluid was developed to meet a special set of conditions under which other common drilling fluids had failed. Foam drilling is defined as the process of making boreholes by utilizing foam as the circulating fluid. When compared with conventional drilling, underbalanced or foam drilling has several advantages. These advantages include: avoidance of lost circulation problems, minimizing damage to pay zones, higher penetration rates and bit life. Foams are usually characterized by the quality, the ratio of the volume of gas, and the total foam volume. Obtaining dependable pressure profiles for aerated (gasified) fluids and foam is more difficult than for single phase fluids, since in the former ones the drilling mud contains a gas phase that is entrained within the fluid system. The primary goal of this study is to expand the knowledge-base of the hydrodynamic phenomena that occur in a foam drilling operation. In order to gain a better understanding of foam drilling operations, a hydrodynamic model is developed and run at different operating conditions. For this purpose, the flow of foam through the drilling system is modeled by invoking the basic principles of continuum mechanics and thermodynamics. The model was designed to allow gas and liquid flow at desired volumetric flow rates through the drillstring and annulus. Parametric studies are conducted in order to identify the most influential variables in the hydrodynamic modeling of foam flow. 


2015 ◽  
Vol 4 (4) ◽  
pp. 27-48
Author(s):  
Nediljka Gaurina-Međimurec ◽  
Borivoje Pašić ◽  
Petar Mijić

Lost circulation presents one of the major risks associated with drilling. The complete prevention of lost circulation is impossible but limiting circulation loss is possible if certain precautions are taken. Industry experience has proved that is often easier and more effective to prevent the occurrence of loss than to attempt to stop or reduce them once they have started. The problem of lost circulation was magnified considerably when operators began drilling deeper and/or depleted formations. A strategy for successful management of lost circulation should include preventative (best drilling practices, drilling fluid selection, and wellbore strengthening materials) and remedial measures when lost circulation occurs through the use of lost circulation materials. In this paper the authors present lost circulation zones and causes, potential zones of lost circulation, excessive downhole pressures causes, preventive measures, tools and methods for locating loss zones and determining the severity of loss, lost circulation materials, and recommended treatments.


2019 ◽  
Vol 141 (7) ◽  
Author(s):  
Chinedum Peter Ezeakacha ◽  
Saeed Salehi

Drilling mud loss in highly porous media and fractured formations has been one of the industry's focuses in the past decades. Wellbore dynamics and lithology complexities continue to push for more research into accurate quantification and mitigation strategies for lost circulation and mud filtration. Conventional methods of characterizing mud loss with filtration data for field application can be time-consuming, particularly because of the interaction between several factors that impact mud loss and filtration. This paper presents a holistic engineering approach for characterizing lost circulation using pore-scale dynamic water-based mud (WBM) filtration data. The approaches used in this study include: factorial design of experiment (DoE), hypothesis testing, analysis of variance (ANOVA), and multiple regression analysis. The results show that an increase in temperature and rotary speed can increase dynamic mud filtration significantly. An increase in lost circulation material (LCM) concentration showed a significant decrease dynamic mud filtration. A combination of LCM concentration and rotary speed showed a significant decrease in dynamic mud filtration, while a combination of LCM concentration and temperature revealed a significant increase in dynamic mud filtration. Rotary speed and temperature combination showed an increase in dynamic mud filtration. The combined effect of these three factors was not significant in increasing or decreasing dynamic mud filtration. For the experimental conditions in this study, the regression analysis for one of the rocks showed that dynamic mud filtration can be predicted from changes in LCM concentration and rotary speed. The results and approach from this study can provide reliable information for drilling fluids design and selecting operating conditions for field application.


2016 ◽  
Vol 35 ◽  
pp. 836-850 ◽  
Author(s):  
Omid Razavi ◽  
Ali Karimi Vajargah ◽  
Eric van Oort ◽  
Munir Aldin ◽  
Sudarshan Govindarajan

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