Is High Viscosity a Requirement for Fracturing Fluids?

Uniformly distributing proppant inside fractures with low damage on fracture conductivity is the most important index of successful fracturing fluids. However, due to very low proppant suspension capacity of slickwater and friction reducers fracturing fluids and longer fracture closure time in nano & pico darcies formations, proppants settles quickly and accumulates near wellbore resulting in worse-than-expected well performance, as the fracture full capacity is not open and contributing to production. Traditionally, cross-linked polymer fluid systems are capable to suspend and transport high loading of proppants into a hydraulically generated fracture. Nevertheless, amount of unbroken cross-linked polymers is usually left in fractures causing damage to fracture proppant conductivity, depending on polymer loading. To mitigate these challenges, a low viscosity-engineered-fluid with excellent proppantcarrying capacity and suspension-in excess of 30 hours at static formation temperature conditions - has been designed, enhancing proppant placement and distribution within developed fractures, with a 98% plus retained conductivity. In this work experimental and numerical tests are presented together with the path followed in developing a network of packed structures from polymer associations providing low viscosity and maximum proppant suspension. Challenges encountered during field injection with friction are discussed together with the problem understanding characterized via extensive friction loop tests. Suspension tests performed with up to 8-10 PPA of proppant concentration at temperature conditions are shared, together with slot tests performed. Physics-based model results from a 3D Discrete Fracture Network simulator that computes viscosity, and elastic parameters based on shear rate, allows to estimate pressure losses along the flow path from surface lines, tubular goods, perforations, and fracture. This work will demonstrate the advanced capabilities and performance of the engineered fluid over conventional fracturing fluids and its benefits. Additionally, this paper will present field injection pressure analysis performed during the development of this fluid, together with a field case including production results after 8 months of treatment. The field case production decline observed after fracture treatment demonstrates the value of this system in sustaining well production and adding additional reserves.

Multiple In-Situ Stress Measurements in Carbonate Reservoirs for CO2 Injection Capability Assessment and Far-Field Strain Calibrations

The scope of this work is to measure downhole fracture-initiation pressures in multiple carbonate reservoirs located onshore about 50 km from Abu Dhabi city. The objective of characterizing formation breakdown across several reservoirs is to quantify the maximum gas and CO2 injection capacity on each reservoir layer for pressure maintenance and enhance oil recovery operations. This study also acquires pore pressure and fracture closure pressure measurements for calibrating the geomechanical in-situ stress model and far-field lateral strain boundary conditions. Several single-probe pressure drawdown and straddle packer microfrac injection tests provide accurate downhole measurements of reservoir pore pressure, fracture initiation, reopening and fracture closure pressures. These tests are achieved using a wireline or pipe-conveyed straddle packer logging tool capable to isolate 3 feet of openhole formation in a vertical pilot hole across five Lower Cretaceous carbonate reservoirs zones. The fracture closure pressures are obtained from three decline methods during the pressure fall-off after fracture propagation injection cycle. The three methods are: (1) square-root of the shut-in time, (2) G-Function pressure derivative, and (3) Log-Log pressure derivative. The far-field strain values are estimated by multi-variable regression from the microfrac test data and the core-calibrated static elastic properties of the formations where the stress tests are done. The reservoir pressure across these carbonate formations are between 0.48 to 0.5 psi/ft with a value repeatability of 0.05 psi among build-up tests and 0.05 psi/min of pressure stability. The formation breakdown pressures are obtained between 0.97 and 1.12 psi/ft over 5,500 psi above hydrostatic pressure. The in-situ fracture closure measurements provide the magnitude of the minimum horizontal stress 0.74 - 0.83 psi/ft which is used to back-calculate the lateral strain values (0.15 and 0.72 mStrain) as far-field boundary condition for subsequent geomechanical modeling. These measurements provide critical subsurface information to accurately predict wellbore stability, hydraulic fracture containment and CO2 injection capacity for effective enhance oil recovery within these reservoirs. This in-situ stress wellbore data represents the first of its kind in the field allowing petroleum and reservoir engineers to optimize the subsurface injection plans for efficient field developing.

Improved Efficiency and Reliability of Hydraulic Fracture Modeling and Design with Standardized Stress Inputs for South Oil Fields in Sultanate of Oman

Hydraulic Fracturing (HF) is widely used in PDO in low permeability tight gas formations to enhance production. The application of HF has been expanded to the Oil South as conventional practice in enhancing the recovery and production at lower cost. HF stimulation is used in a number of prospects in the south Oman, targeting sandstone formations such as Gharif, Al Khlata, Karim and Khaleel, most of which have undergone depletion. Fracture dimension are influenced by a combination of operational, well design and subsurface parameters such as injected fluid properties, injection rate, well inclination and azimuth, rock mechanical properties, formation stresses (i.e. fracture pressures) etc. Accurate fracture pressure estimate in HF design and modeling improves reliability of HF placement, which is the key for improved production performance of HF. HF treatments in the studied fields provide large volumes of valuable data. Developing standardized tables and charts can streamline the process to generate input parameters for HF modeling and design in an efficient and consistent manner. Results of the study can assist with developing guidelines and workflow and for HF operations. Field HF data from more than 100 wells in south Oman fields were analyzed to derive the magnitude of breakdown pressure (BP), Fracture Breakdown Pressure (FBP), Instantaneous Shut-In Pressure (ISIP) pressure, and Fracture Closure Pressure (FCP) and develop input correlations for HF design. Estimated initial FCP (in-situ pore pressure conditions) is in the range of 15.6 - 16 kPa/mTVD at reservoir formation pressure gradient of about 10.8 kPa/m TVD bdf. However, most of the fields have undergone variable degree of depletion prior to the HF operation. Horizontal stresses in the reservoir decrease with depletion, it is therefore important to assess the reduction of FCP with reduction in pore pressure (stress depletion). Depletion stress path coefficient (i.e. change on FCP as a fraction of change in pore pressure) was derived based on historic field data and used to predict reduction of FCP as a function of future depletion. Data from this field indicates that the magnitude of decrease in fracture pressure is about 50% of the pore pressure change. Based on the data analysis of available HF data, standardized charts and tables were developed to estimate FCP, FBP, and ISIP values. Ratios of FBP and ISIP to FCP were computed to establish trend with depth to provide inputs to HF planning and design. Results indicate FBP/FCP ratio ranges between 1.24-1.35 and ISIP/FCP ratio ranges between 1.1 to 1.2. Developed workflow and standardized tables, charts and trends provide reliable predictions inputs for HF modeling and design. Incorporating these data can be leveraged to optimize parameters for HF design and modeling for future wells.

Relative Permeability Behavior of Oil- Water Systems in Wolfcamp and Eagle Ford Fractures

Presently, two-phase flow behavior through propped and unpropped fractures is poorly understood, and due to this fact, reservoir modeling using numerical simulation for the domain that contains fractures typically assumes straight-line relative permeability curves and zero capillary pressure in the fractures. However, there have been several studies demonstrating that both viscous and capillary dominated flow can be expected in fractured reservoirs, where non-linear fracture relative permeabilities must be used to accurately model these reservoirs. The objective of this study is to develop an understanding of the relative permeability of oil-water systems in fractures through experimental study. The experimental measurements conducted in this study were done using downhole cores from the Wolfcamp and the Eagle Ford Shale formations. The cores were cut to 1.5-in diameter and 6-in length testing samples. The specimens are saw-cut to generate a fracture along each sample first, and then conditioned in the reservoir fluid at the reservoir temperature for a minimum of 30 days prior to any testing. Wolfcamp and Eagle Ford formation oil and reconstituted brine with and without surfactants are used as the test fluids. The measurements were recorded at effective fracture closure stress and reservoir temperature. Also, real-time measurements of density, pressure, and flow rate are recorded throughout the duration of each test. Fluid saturation within the fracture was calculated using the mass continuity equation. The oil-water relative permeability was measured using the steady-state method. All measurements were conducted at reservoir temperature and at representative effective fracture closure stress. The data from the experimental measurements was analyzed using Darcy's law, and a clear relationship between relative permeability and saturation was observed. The calculated relative permeability curves closely follow the generalized Brooks-Corey correlation for oil-water systems. Furthermore, there was a significant difference in the relative permeability curves between the oil-water only systems and the oil-water surfactant systems. The result of this study is useful for estimating the expected oil production more realistically. It also provides information about the effect of surfactants on oil-water relative permeability for optimal design of fracture fluids.

Influence of proppant physical properties on sand accumulation in hydraulic fractures

The proppant accumulation form in fractures is related to the formation conductivity after fracture closure, also closely related to the production rate of oil/gas wells. In order to investigate the influence of proppant physical properties on sand accumulation in fractures, a particle–fluid coupling flow model is established based on the Euler two-fluid model. Geometric parameters of a fracture in tight oil wells are approximately scaled in equal proportion as the physical model, which is solved by the finite volume method. And the model accuracy is verified by comparing with the physical experimental simulation in the literature. Results show that the higher proppant concentration corresponds to the faster particle sedimentation rate, and the greater sand embankment accumulation as well. However, the fluid viscosity will increase, inhibiting proppant migration to the deep part of the fracture. Reducing proppant density and particle size will enhance the fluidization ability of particles, which is conducive to the migration to the deep fracture at the initial stage of pumping. But, it is not beneficial to have a desirable accumulation state in the middle and later pumping stage, so it is difficult to obtain a higher comprehensive equilibrium height.

Perfecting Straddle Packer Microfrac Stress Contrast Measurements for Hydraulic Fracturing Design in UAE Tight Oil Reservoir

The objective of this work was to quantify the in-situ stress contrast between the reservoir and the surrounding dense carbonate layers above and below for accurate hydraulic fracturing propagation modelling and precise fracture containment prediction. The goal was to design an optimum reservoir stimulation treatment in a Lower Cretaceous tight oil reservoir without fracturing the lower dense zone and communicating the high-permeability reservoir below. This case study came from Abu Dhabi onshore where a vertical pilot hole was drilled to perform in-situ stress testing to design a horizontal multi-stage hydraulic fractured well in a 35-ft thick reservoir. The in-situ stress tests were obtained using a wireline straddle packer microfrac tool able to measure formation breakdown and fracture closure pressures in multiple zones across the dense and reservoir layers. Standard dual-packer micro-injection tests were conducted to measure stresses in reservoir layers while single-packer sleeve-frac tests were done to breakdown high-stress dense layers. The pressure versus time was monitored in real-time to make prompt geoscience decisions during the acquisition of the data. The formation breakdown and fracture closure pressures were utilized to calibrated minimum and maximum lateral tectonic strains for accurate in-situ stress profile. Then, the calibrated stress profile was used to simulate fracture propagation and containment for the subsequent reservoir stimulation design. A total 17 microfrac stress tests were completed in 13 testing points across the vertical pilot, 12 with dual-packer injection and 5 with single-packer sleeve fracturing inflation. The fracture closure results showed stronger stress contrast towards the lower dense zone (900 psi) in comparison with the upper dense zone (600 psi). These measurements enabled the oilfield operating company to place the lateral well in a lower section of the tight reservoir without the risk of fracturing out-of-zone. The novelty of this in-situ stress testing consisted of single packer inflations (sleeve frac) in an 8½-in hole in order to achieve higher differential pressures (7,000 psi) to breakdown the dense zones. The single packer breakdown permitted fracture propagation and reliable closure measurements with dual-packer injection at a lower differential reopening pressure (4,500 psi). Microfracturing the tight formation prior to fluid sampling produced clean oil samples with 80% reduction of pump out time in comparison to conventional straddle packer sampling operations. This was a breakthrough operational outcome in sampling this reservoir.

Development of Fracturing Technology for Deep Shale Gas in South Sichuan, China

Under the condition of high ambient temperature and high confining pressure，the physical & mechanical properties and in-situ stress state of deep shale will change noticeably. Normally, the deep-shale formation has high horizontal stress difference (about 11∼21 MPa, 1595∼3045 psi), high fracture-closure pressure gradient (about 0.023∼0.025 MPa/m, 1.017∼1.105 psi/ft), high breakdown pressure gradient (larger than 0.03 MPa/m, 1.327 psi/ft), low mechanical brittleness (about 42%∼55%), low difference between the vertical and the horizontal stresses (about 3∼5MPa, 435∼725 psi). The complex geological characteristics of deep shale increase the difficulity of fracturing: 1) effect of brittle/ductile transition under high confining pressure; 2) non-uniform propagation of multi-cluster fractures is more prominent; 3) the migration of proppant is difficult in narrow fracture network; 4) high friction and high pumping pressure; 5) more stringent requirements for fracturing tools; 6) high requirements for fracturing scale, efficiency and economy. To address above challenges, this paper presents a comprehensive overview of latest researching and applicable techniques about deep-shale fracturing (3500<TVD<3800 m, 11482∼12467 ft), including: 1) new evaluation methods on fractured shale quality and fracability, considering vertical stress difference coefficient and effective confining stress; 2) non-uniform propagation of fractures in multi-clusters perforation; 3) reveal the transport mechanism of proppant in narrow fracture network; 4) optimization of high performance fracturing fluid systems to enlarge the ESRV in deep shale; 5) development of a new staged fracturing tool for deep-shale fracturing, including dissoluble bridge plug and toe delayed sleeve; 6) an integrated geoscience and engineering simulation to optimize the treatment parameters and to achieve the best fracturing efficiency in the deep shale strata. The hydraulic fracturing technique for deep shale gas with the depth of 3500∼4500 m (11482∼14763 ft) has formed preliminarily. The hydraulic fracturing technology for deep shale gas (TVD≥3500∼3800 m, 11482∼12467 ft) have made a breakthrough in Sichuan basin, China, and significant progress has also made in 3800-4500m TVD (12467∼14763 ft). The research results and techniques introduced in the paper have been successfully applied to more than 100 wells in the Sichuan basin. The test production of part fractured well can reach (10∼31)×104 m3 per day (0.35∼1.09×107 SCF/day), which basically realizes the economical and effective development for deep shale gas.

Application of Successful New Downhole Fluid Sampling Technique in Ultra Low Permeability Reservoir in Abu Dhabi Onshore

Downhole reservoir fluids sampling in tight formations has been a continuous challenge due to various reasons. The paper presents a technique of successfully collecting downhole fluid samples for first time in ultra-low permeability reservoir having a history of deep invasion. This became possible by initiating micro-scale fractures followed by pumping out for sampling. Using this technique, downhole formation fluid samples were collected, clean-up time was optimized, in addition to acquiring in-situ stress information during the process. A preliminary assessment was performed using open hole formation evaluation logs and pore pressure measurements to identify the most suitable zones for stress measurement and fluid sampling. Single packer sleeve fracture initiation tests were performed to break down the high stress dense layers. In the reservoir rock, the stress measurement involving initiation of a micro-scale fracture was followed by pumping out formation fluid from the fractured zones to collect clean formation fluid samples. The formation breakdown and fracture closure pressure were measured successfully to calibrate minimum and maximum lateral tectonic strains which were valuable inputs for designing the hydraulic fracturing treatment. In the offset wells, fluid sampling attempts from this zone of interest have proven unsuccessful after multiple attempts involving pumping out over 300 liters because of the high depth of invasion leading to a thick flushed zone around the wellbore. The process of initiating micro-scale fractures followed by pumping out provided a high permeability flow channel for efficient fluid sampling. The near wellbore fractures resulted in pumping at higher rates and reaching the higher oil saturated zones of this deeply invaded formation. Hence, formation fluid samples were successfully collected in spite of the low permeability and high invasion typically encountered in this reservoir. Unlike the unsuccessful sampling attempts in the offset wells, this technique of initiating micro-scale fractures in the reservoir rock followed by pumping out helped in collecting formation fluid samples. This technique can be used to collect reservoir fluid samples from micro-Darcy formations and unconventional reservoirs by improving the flow through the induced fractures and thereby reducing the uncertainty that may persist in failing to collect samples from such zones.

Geomechanical Modeling Based on the First Success of Micro-Frac Tests in the Nahr Umr Formation in Offshore Abu Dhabi

In the studied oil field in Offshore Abu Dhabi, the intermediate hole section has suffered from borehole instability and lost circulation in the higher inclination holes. Borehole instability occurs in the Nahr Umr formation. Lost circulation occurs in the Salabikh formation. This study aims to develop geomechanical model and to analyze mud weight (MW) for successful drilling through the two problematic formations in the studied oil field. In the Salabikh formation, spatial distribution of lost circulation pressure in hundreds of wells in the whole field was analyzed. The fracture closure pressure was also evaluated based on the extended leak-off test and fracture interpretation by image logging. In the Nahr Umr formation, Micro-Frac tests in a 6" hole were implemented to evaluate the minimum in-situ stress. This was the first direct measurement of the in-situ stress in the shale. The magnitude of SHMAX was back-analyzed based on the hole geometry using interpretation of six-arm caliper and analytical solution in the two key locations. This study clarified that severe lost circulation in the crest area was likely to occur due to reactivation of the pre-existing fractures in the Salabikh formation. The lost circulation pressure was found to be approximately 1.4 SG. The study also revealed that the in-situ stress regime in the Nahr Umr formation varied from the crest to flank areas. The crest and flank areas are reverse and nearly normal faulting stress regimes, respectively. Its transition area is strike-slip faulting stress regime. The regional difference in in-situ stress regime depends on the extent of mechanical anisotropy of the shale and the magnitude of tectonic strains. By integrating the results, with respect to the borehole stability analysis in the Nahr Umr formation, instead of a conventional lower hemisphere representation of the required MW based on failure width at borehole wall, the study analyzed the geometry of the failure area around the borehole wall under the allowable range of MW constrained by the lost circulation pressure in the Salabikh formation. As a result, the borehole failure cannot be avoided in any hole inclination in the Nahr Umr formation under the allowable range of MW to prevent severe lost circulation in the Salabikh formation. Therefore, appropriate practice to transport cavings is one of the key elements for safe drilling in higher hole inclination across the intermediate hole section in the studied oil field.

First Successful Pilot Testing of Unconventional Reservoir in North Kuwait from Scratch to Productivity

Jurassic's kerogen shale-carbonate reservoir in North Kuwait is categorized as a source rock exhibiting micro- to Nano Darcy permeability and is Kuwait Oil Company's focus in recent years. Although the challenges are significant (formation creep, fracturing initiation, etc.), the efforts toward producing from unconventional reservoirs and applying experience from both USA and Canada in this field are ongoing. As a step toward development, the gas field development group selected a vertical pilot well to measure the inflow of hydrocarbon from a single fracture while minimizing formation creep (flowing of particulate material and formation into the wellbore that blocks the production). This step was required prior to drilling a long horizontal lateral wells and completing it with multiple hydraulic fractures to confirm commercial production. A comprehensive design process was executed with the full integration of operator and service company competencies to achieve the three main objectives: First, characterize the kerogen rock mechanics which allows selection of the most competent kerogen beds to prevent collapse of the hole during fracturing (creep effect) by conducting scratch, unconfined stress, proppant embedment, and fluid compatibility tests. Then, prepare a suit of strength measurements on full core samples to help in fracturing design and minimize creep effect. The second objective was to design and implement a robust proppant fracturing program that avoids the kerogen concerns after selecting the most competent reservoir unit and suitable proppant type. Third, perform controlled flowback to unload the well and attempt to establish clean inflow unlike previous attempts that failed to either suitably stimulate or prevent solids production (deliver clean inflow). After analyzing the lab test results, choosing the optimal fracturing design, and preparing the vertical well for proppant hydraulic fracturing, the treatment was performed. In December 2019, the hydraulic fracturing treatment with resin-coated bauxite proppant was successfully pumped through 6 ft of perforation interval and followed by a controlled flowback. Resin-coated bauxite proppant was specifically selected to overcome the creep and embedment effects during the fracture closure and flowback. Moreover, a properly designed choke schedule was implemented to balance unloading with a delicate enough drawdown to avoid formation failure. This paper discusses in detail the lab testing, evolution of fracturing design, treatment analysis, and the robust workflow that led to successfully achieving all main objectives, paving the way for long horizontal lateral wells. This unconventional undertaking in Kuwait presents a real challenge. It is a departure from traditional methods, yet it points toward a high upside potential should the appraisal campaign be completed effectively.