The evolution of lost circulation prevention and mitigation based on wellbore strengthening theory: A review on experimental issues

Author(s):  
Seyed Morteza Mirabbasi ◽  
Mohammad Javad Ameri ◽  
Mortadha Alsaba ◽  
Mohsen Karami ◽  
Amir Zargarbashi
Geofluids ◽  
2019 ◽  
Vol 2019 ◽  
pp. 1-18 ◽  
Author(s):  
Biao Ma ◽  
Xiaolin Pu ◽  
Zhengguo Zhao ◽  
Hao Wang ◽  
Wenxin Dong

The lost circulation in a formation is one of the most complicated problems that have existed in drilling engineering for a long time. The key to solving the loss of drilling fluid circulation is to improve the pressure-bearing capacity of the formation. The tendency is to improve the formation pressure-bearing capacity with drilling fluid technology for strengthening the wellbore, either to the low fracture pressure of the formation or to that of the naturally fractured formation. Therefore, a laboratory study focused on core fracturing simulations for the strengthening of wellbores was conducted with self-developed fracture experiment equipment. Experiments were performed to determine the effect of the gradation of plugging materials, kinds of plugging materials, and drilling fluid systems. The results showed that fracture pressure in the presence of drilling fluid was significantly higher than that in the presence of water. The kinds and gradation of drilling fluids had obvious effects on the core fracturing process. In addition, different drilling fluid systems had different effects on the core fracture process. In the same case, the core fracture pressure in the presence of oil-based drilling fluid was less than that in the presence of water-based drilling fluid.


2015 ◽  
Vol 4 (4) ◽  
pp. 27-48
Author(s):  
Nediljka Gaurina-Međimurec ◽  
Borivoje Pašić ◽  
Petar Mijić

Lost circulation presents one of the major risks associated with drilling. The complete prevention of lost circulation is impossible but limiting circulation loss is possible if certain precautions are taken. Industry experience has proved that is often easier and more effective to prevent the occurrence of loss than to attempt to stop or reduce them once they have started. The problem of lost circulation was magnified considerably when operators began drilling deeper and/or depleted formations. A strategy for successful management of lost circulation should include preventative (best drilling practices, drilling fluid selection, and wellbore strengthening materials) and remedial measures when lost circulation occurs through the use of lost circulation materials. In this paper the authors present lost circulation zones and causes, potential zones of lost circulation, excessive downhole pressures causes, preventive measures, tools and methods for locating loss zones and determining the severity of loss, lost circulation materials, and recommended treatments.


2016 ◽  
Vol 35 ◽  
pp. 836-850 ◽  
Author(s):  
Omid Razavi ◽  
Ali Karimi Vajargah ◽  
Eric van Oort ◽  
Munir Aldin ◽  
Sudarshan Govindarajan

Author(s):  
Mingzheng Yang ◽  
Yuanhang Chen ◽  
Frederick B. Growcock ◽  
Feifei Zhang

Abstract Drilling-induced lost circulation should be managed before and during fracture initiation rather than after they propagate to form large fractures and losses become uncontrollable. Recent studies indicated the potentially critical role of filtercake in strengthening the wellbore through formation of a pressure-isolating barrier, as well as plugging microfractures during fracture initiation. In this study, an experimental investigation was conducted to understand the role played by filtercake in the presence of lost circulation materials (LCMs). A modified permeability plugging apparatus (PPA) with slotted discs was used to simulate whole mud loss through fractures of known width behind filtercake. Cumulative fluid loss upon achieving a complete seal and the maximum sealing pressure were measured to evaluate the combined effects of filtercake and LCMs in preventing and reducing fluid losses. The effects of some filtercake properties (along with LCM type, concentration and particle size distribution) on filtercake rupture and fracture sealing were investigated. The results indicate that filtercake can accelerate fracture sealing and reduce total mud loss. Efficiently depositing filtercake while drilling can reduce the concentration of LCM that is required to plug and isolate incipient fractures.


SPE Journal ◽  
2015 ◽  
Vol 20 (06) ◽  
pp. 1305-1316 ◽  
Author(s):  
Amin Mehrabian ◽  
Dale E. Jamison ◽  
Sorin Gabriel Teodorescu

Summary Lost circulation, a major complication of drilling operations, is commonly treated by adding materials of various types, shapes, and particle-size distributions to the drilling mud. Generally known as wellbore strengthening, this technique often helps the operator to drill with higher mud gradients compared with that suggested by the conventional fracture-gradient or borehole-fracture-limit analysis. The underlying mechanisms through which a wellbore is strengthened, however, are not yet fully understood. This study explores these wellbore-strengthening mechanisms through an analytical solution to the related solid-mechanics model of the wellbore and its adjacent fractures. The provided solution is generic in that it takes into account the mechanical interaction of multiple fractures between one another and the wellbore under an arbitrary state of in-situ stress anisotropy. An additional generality in this solution arises from its unification and quantification of some solid-mechanics aspects of the previous hypotheses that have been published on the subject—i.e., stress cage, as well as the tip isolation and its effect on the fracture-propagation resistance. In relation to the stress-cage theory, the study investigates the wellbore-hoop-stress enhancement upon fracturing. The findings indicate that the induced hoop stress is significant at some regions near the wellbore, especially in the general vicinity of the fracture(s). However, given the strong dependency of wellbore stress on the mechanical and geometrical parameters of the problem, generalizing these results to the entire region around the wellbore may not always be trivial. The study also examines tip isolation, a common feature of fracture-closure and propagation-resistance hypotheses, through the analysis of partially reduced fracture pressures and a breakdown criterion, defined by the critical stress-intensity factor of the formation rock.


SPE Journal ◽  
2011 ◽  
Vol 16 (04) ◽  
pp. 1010-1028 ◽  
Author(s):  
Minh H. Tran ◽  
Younane N. Abousleiman ◽  
Vinh X. Nguyen

Summary The effects of filter-cake buildup and/or filter-cake-property variation with time on wellbore stability have been plaguing the industry. The increasing use of lost-circulation materials (LCMs) in recent years for wellbore strengthening in weak and/or depleted formations necessitates models that can predict these effects. However, the complexities of effective-stress and pore-pressure evolution around the borehole while drilling, coupled with the transient variation of mud-filtration properties, have delayed such modeling efforts. In this paper, the analytical solutions for the time-dependent effects of mudcake buildup and mudcake properties on the wellbore stresses and formation pore pressure, and thus the safe-drilling-mud-weight window, are derived. The transient effects of mudcake buildup and mudcake buildup coupled with its permeability reduction during filtration on the safe-drilling-mudweight window are illustrated through numerical examples. The results showed that the safe-mudweight windows were greatly affected by the buildup of filter cake and its permeability variation. For example, the analysis for filter-cake buildup with cake permeability of 10–2 md showed that the safe-mudweight window was widened by 0.5 g/cc after 2.5 hours post-excavation when compared to the case of a wellbore without mudcake. On the other hand, a lower mudcake permeability of 10–3 md widened the mudweight window by as much as 1 g/cc. Last but not least, the analyses revealed that even for mudcake permeability as low as 10–3 md, neglecting the permeable nature of the mudcake can result in overestimation of the safe-drilling-mudweight window.


2021 ◽  
Author(s):  
Irfan Kurawle ◽  
Ansgar Dieker ◽  
Adriana Soltero ◽  
Svetlana Nafikova

Abstract BP returned to Caspian deepwater exploratory drilling in 2019. The exploration well was drilled on the Shafag-Asiman structure in water depths greater than 2,000 ft. Well challenges included high shallow water flow (SWF) risk with multiple re-spuds on the nearest offset, lost circulation due to complex wellbore geometry combined with a narrow pore and fracture gradient window, and uncertainty in pore pressure prediction in abnormally pressured formations with a new depositional model. In addition, a well total depth more than 23,000 ft, eight string casing design and bottom-hole pressures greater than 20,000 psi presented a truly modern-day challenge to well integrity. A six-month planning phase for the cementing basis of design concluded by delivering slurry designs capable of combating SWF, qualified by variable-speed rotational gel strength measurement. Engineered lost circulation with selective placement of wellbore strengthening materials in combination with cement and mechanical barriers to provide isolation and integrity for the life of the well. Exhaustive pilot testing to account for changes required a cement design based on pore pressure variation and comprehensive modeling for hydraulics, centralizer placement, and mud displacement. This was complemented by a custom centralizer testing process specifically designed to simulate forces exerted in wells with similar complexity. Long-term effects on cement were evaluated, not only for placement but also for future operations including pressure and temperature cycles during wellbore construction or abandonment.


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